Daewoo Espero 1997 Repair Service Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Espero Year: 1997 Country Of Origin: South Korea 👋 Introduction Market Position Segment: Mid-size Sedan Key Competitors: Chevrolet Lumina, Ford Scorpio, Hyundai Sonata,...

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标签: 1997 Car Daewoo Espero

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Description

🏷️ Basic Information

Identification

Make:

Daewoo

Model:

Espero

Year:

Country Of Origin:

South Korea

👋 Introduction

Market Position

Segment:

Mid-size Sedan

Key Competitors:

Chevrolet Lumina, Ford Scorpio, Hyundai Sonata, Kia Clarus (based on market placement and body style).

Key Features

Design Inspiration:

Styled by Giorgetto Giugiaro, known for its aerodynamic and distinctive European-influenced design.

Value Proposition:

Offered a compelling blend of distinctive styling, a comfortable interior, and reasonable pricing, aiming to attract buyers seeking an alternative to established brands.

📋 Manual Details

Coverage Areas

Language:

English

Format:

PDF Download

Manual Type:

Repair Service Manual

Target Audience:

Professional Technicians, Enthusiasts

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed disassembly, inspection, repair, and reassembly of all engine components. Includes cylinder head, pistons, crankshaft, camshaft, timing system, lubrication system, and cooling system.

Engine Management:

Engine Control Unit (ECU) operation, sensor diagnostics (MAP, TPS, MAF, O2, coolant temp), actuator control (injectors, ignition coils), emission control systems, fuel injection system, ignition timing.

Transmission Manual:

Service and repair procedures for the manual gearbox, including clutch operation, gear selection, internal components, and shift linkage.

Transmission Automatic:

Diagnostic procedures, fluid service, and repair of the automatic transmission. Covers torque converter, valve body, planetary gear sets, and hydraulic control systems.

Suspension:

Front and rear suspension component diagnosis, replacement, and alignment specifications. Includes struts, shocks, control arms, ball joints, bushings, and sway bars.

Steering:

Power steering system diagnosis, pump and rack replacement, fluid specifications, and troubleshooting for steering pull or looseness.

Brakes:

Front and rear brake systems: disc and drum brake service, hydraulic system, ABS (Anti-lock Braking System) diagnosis and repair, master cylinder, brake lines, calipers, pads, and rotors.

Electrical System:

Comprehensive wiring diagrams, fuse box layouts, component locations, battery, charging system (alternator, starter), lighting systems, and accessory circuits.

Body And Chassis:

Body panel alignment, door hardware, window mechanisms, interior trim removal, and basic chassis component inspection.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, refrigerant handling, component replacement (compressor, condenser, evaporator), and blower motor service.

Interior:

Dashboard removal, seat adjustment mechanisms, interior trim panel repair, and airbag system safety precautions.

Procedures Included

Routine Maintenance:

Oil changes, filter replacements (oil, air, fuel), spark plug service, fluid level checks and top-offs, tire rotation and pressure checks.

Troubleshooting:

Systematic diagnostic procedures for common drivability issues, starting problems, electrical faults, and component failures. Includes symptom-based troubleshooting charts.

Component Replacement:

Step-by-step instructions for replacing major and minor components across all vehicle systems, from engine parts to body panels.

Specifications And Tolerances:

Precise measurements, torque values, clearances, and other critical specifications required for accurate repairs and adjustments.

Diagrams And Illustrations:

Detailed exploded views, schematics, wiring diagrams, and step-by-step illustrations to aid in understanding complex procedures.

Technical Depth

Depth Level:

Comprehensive, from basic fluid checks to full engine and transmission rebuilds.

Diagnostic Capabilities:

Includes diagnostic trouble codes (DTCs) and diagnostic procedures for engine management and ABS systems, requiring appropriate diagnostic tools.

📊 Manual Specifications

File Format

File Type:

Searchability:

Text-searchable PDF for quick information retrieval.

Printability:

Printable for hard copy reference.

Binding Type

Digital Format:

Instant Download

⚙️ Engine Specifications

Primary Engine

Engine Code:

C20SED (Common, though variations existed)

Engine Type:

Inline 4-cylinder, DOHC

Displacement:

1998 cc (2.0 Liters)

Performance

Horsepower:

Approximately 130-135 PS (96-100 kW) @ 6000 RPM (Varies by market and specific tuning)

Torque:

Approximately 176 Nm (130 lb-ft) @ 4000 RPM (Varies by market and specific tuning)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI), Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (RON 91 or higher recommended)

Cooling System

Coolant Capacity:

Approx. 7.0 Liters

Coolant Type:

Ethylene Glycol based coolant (e.g., Dex-Cool compatible or equivalent)

Lubrication System

Oil Capacity:

Approx. 4.5 Liters (with filter)

Recommended Oil Viscosity:

SAE 10W-30 or 10W-40 (API SG or higher)

🔧 Transmission

Standard

Type:

5-speed Manual Transmission

Optional

Type:

4-speed Automatic Transmission

Automatic Transmission Fluid

Fluid Type:

Dexron III (or equivalent GM spec automatic transmission fluid)

Manual Transmission Fluid

Fluid Type:

GL-4 SAE 75W-90 Gear Oil

📐 Dimensions

Exterior

Length:

Approx. 4645 mm

Width:

Approx. 1775 mm

Height:

Approx. 1430 mm

Wheelbase:

Approx. 2600 mm

Weights

Curb Weight:

Approx. 1300-1400 kg (Varies by trim and transmission)

🛡️ Safety Features

Passive Features

Airbags:

Driver and passenger airbags (standard on most 1997 models)

Seatbelts:

3-point front and rear seatbelts, pretensioners for front seats

Active Features

Anti-lock Braking System (ABS) available as an option on higher trims or specific models.

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/cassette player, with optional CD player on higher trims. Basic speaker setup.

Dashboard Features:

Analog gauges for speedometer, tachometer, fuel level, and coolant temperature. Warning lights for system diagnostics.

Driver Assistance

Cruise Control:

Optional on higher trim levels.

Connectivity

Connectivity Options:

Limited by era; primarily focused on basic vehicle operation and comfort features. No integrated Bluetooth or advanced smartphone connectivity.

🔧 Maintenance

Service Intervals

Engine Oil And Filter:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first.

Air Filter:

Every 22,500 miles (36,000 km) or 18 months.

Fuel Filter:

Every 30,000 miles (48,000 km).

Spark Plugs:

Every 60,000 miles (96,000 km) (Use recommended type; e.g., NGK BPR6ES or equivalent).

Timing Belt:

Every 60,000 miles (96,000 km) or 4 years. CRITICAL REPLACEMENT INTERVAL.

Fluid Specifications

Brake Fluid:

DOT 3 or DOT 4.

Power Steering Fluid:

Dexron II or Dexron III automatic transmission fluid.

Known Issues

Engine Misfires:

Commonly attributed to aging ignition components (spark plugs, wires, coil pack) or fuel injector issues.

Cooling System Leaks:

Potential for radiator, hose, or water pump leaks due to age and material degradation.

Idle Instability:

Can be caused by vacuum leaks, dirty throttle body, or faulty idle air control (IAC) valve.

Transmission Shifting Issues:

Automatic transmission can exhibit delayed shifting or harsh engagement, often related to fluid contamination or valve body issues.

📚 Vehicle History

Brand Heritage

Manufacturer:

Daewoo Motor Co., Ltd.

Model Evolution

Introduction Year:

1994 (Global Launch)

Platform:

Based on the chassis and design of the Opel Vectra A.

Production

Production Years:

1994-1999

Manufacturing Locations:

South Korea ( मुख्य ), with assembly in other countries depending on market.

🏆 Awards & Recognition

Recognitions

Design Award:

The Daewoo Espero's design by Giorgetto Giugiaro was noted for its distinctive styling at its launch, though the car itself did not win major automotive awards in the way of more established brands.