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Daewoo Espero 1991 Repair Service Manual

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$16.99
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The Daewoo Espero, produced from 1991 to 1997, is a sedan recognized for its distinctive styling, influenced by the Italian design house Bertone. Based on the Opel Vectra A platform,...
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类型: Car
厂商:
斯库: 57280
标签: 1991 Car Daewoo Espero
Daewoo Espero 1991 Repair Service ManualDaewoo Espero 1991 Repair Service ManualDaewoo Espero 1991 Repair Service ManualDaewoo Espero 1991 Repair Service Manual
The Daewoo Espero, produced from 1991 to 1997, is a sedan recognized for its distinctive styling, influenced by the Italian design house Bertone. Based on the Opel Vectra A platform, this front-wheel-drive vehicle was offered with 1.8L and 2.0L inline 4-cylinder engines, featuring Electronic Fuel Injection and available with either a 5-speed manual or a 4-speed automatic transmission. The Espero aimed to provide a value proposition in its market segment, offering features such as available ABS on higher trims and a driver airbag. Its dimensions, including a wheelbase of approximately 2620 mm, contributed to its comfortable ride for its intended use as a family or executive sedan. This comprehensive English-language Repair Service Manual provides essential information for maintaining and repairing the Daewoo Espero (KLEJ chassis code). It covers a wide array of systems, including detailed engine repair, transmission overhaul, brake systems, electrical components, suspension, steering, bodywork, and HVAC. The manual includes step-by-step repair instructions, diagnostic procedures for common faults, and technical specifications critical for both professional technicians and advanced DIY enthusiasts. Regular maintenance schedules, fluid specifications, and common issue guidance are also detailed, ensuring the longevity and optimal performance of your vehicle.
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Espero
Year:
1991
Codes
Chassis Code:
KLEJ
👋 Introduction
Market Position
Target Audience:
Primarily professional automotive technicians, also suitable for advanced DIY enthusiasts
Competitive Analysis
Value Proposition:
Provides in-depth technical information for maintaining and repairing the Daewoo Espero, crucial for a less common model
Key Features
Accessibility:
Instant download provides immediate access to critical repair information
📋 Manual Details
Coverage Areas
Manual Type:
Repair Service Manual
Language:
English
Format:
PDF Download
Page Count
Estimated Page Count:
Hundreds (Exact count not provided, typical for comprehensive repair manuals)
📖 Manual Coverage
Systems Covered
Engine:
Detailed engine repair, overhaul, diagnostics, specifications, timing, cooling, lubrication, fuel delivery, ignition, emissions control
Transmission:
Repair and overhaul of manual and automatic transmissions, clutch, drive axles, differentials
Brakes:
Hydraulic system, ABS (if equipped), brake pads, rotors, calipers, parking brake, bleeding procedures
Electrical:
Wiring diagrams, fuses, relays, battery, charging system, starting system, lighting, instrumentation, power windows, locks, mirrors
Suspension:
Front and rear suspension components, shock absorbers, struts, bushings, alignment specifications
Steering:
Steering gear, power steering system, steering column, alignment
Body:
Body panels, doors, hood, trunk, bumpers, interior trim, glass replacement
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair, refrigerant handling
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel pressure, emissions control systems
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, pipes, hangers
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, tune-ups, fluid checks and changes
Troubleshooting:
Diagnostic procedures for common faults, fault codes, symptom-based troubleshooting guides
Repair:
Step-by-step instructions for component removal, installation, and repair
Diagnostics:
On-board diagnostics (OBD-I), sensor testing, electrical system diagnostics
Technical Depth
Depth:
Comprehensive, suitable for professional technicians with adequate data for advanced users
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchable Text:
Likely searchable text, common for high-quality PDF manuals
Print Quality
Printability:
Printable for hard copy reference
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, DOHC (likely based on GM Family II or Isuzu designs)
Displacement:
1.8L (1798 cc) and 2.0L (1998 cc) variants were common
Performance
Horsepower 1.8L:
Approx. 95-105 PS (70-77 kW)
Torque 1.8L:
Approx. 140-145 Nm
Horsepower 2.0L:
Approx. 109-113 PS (80-83 kW)
Torque 2.0L:
Approx. 160-165 Nm
Fuel System
Injection Type:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Ignition System
Ignition Type:
Electronic Ignition
Cooling System
Cooling Method:
Liquid-cooled, pressurized system
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission
Optional
Transmission Type Optional:
4-speed Automatic Transmission
Features
Drive Layout:
Front-Wheel Drive (FWD)
Fluid Specifications
Automatic Transmission Fluid:
Dexron-III or equivalent (Specific part number may vary, consult manual)
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 (Specific part number may vary, consult manual)
📐 Dimensions
Exterior
Length:
Approx. 4550 mm (179.1 in)
Width:
Approx. 1740 mm (68.5 in)
Height:
Approx. 1405 mm (55.3 in)
Wheelbase:
Approx. 2620 mm (103.1 in)
Weights
Curb Weight:
Approx. 1150-1250 kg (2535-2755 lbs), depending on trim and equipment
🛡️ Safety Features
Ratings
Crash Test Results:
Limited historical data available for 1991 safety ratings; likely comparable to contemporary vehicles of its class
Active Features
ABS:
Available on higher trim levels
Passive Features
Airbags:
Driver airbag likely standard or optional
Seat Belts:
Front and rear seat belts
Child Seat Anchors:
Likely equipped with rear child seat anchor points
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player, optional CD player
Climate Control:
Manual or automatic climate control systems
Driver Assistance
Cruise Control:
Optional on some models
Connectivity
Ancillary Features:
Power windows, power door locks, power mirrors, central locking system
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6 months, depending on driving conditions
Timing Belt Replacement:
Recommended replacement every 60,000-100,000 miles (96,000-160,000 km) or 5-7 years (Crucial to verify with manual)
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-30 or 10W-40 (Consult manual for exact viscosity based on climate)
Coolant Type:
Ethylene glycol based antifreeze/coolant (typically a 50/50 mix with distilled water)
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid:
ATF Dexron-II/III or specific power steering fluid (Consult manual)
Known Issues
Common Problems Engine:
Potential for oil leaks, cooling system issues (thermostat, hoses), ignition coil failure
Common Problems Transmission:
Automatic transmission shifting issues, clutch wear in manual transmissions
Common Problems Electrical:
Issues with power windows, central locking, dashboard warning lights, aging wiring harnesses
Common Problems Suspension:
Wear in bushings, ball joints, and tie rod ends leading to alignment issues and rattling noises
Common Problems Body:
Rust on body panels, particularly around wheel arches and sills; seal degradation leading to water ingress
Fluid Capacities
Engine Oil Capacity:
Approx. 4.0 - 4.5 liters (4.2 - 4.8 US quarts) with filter change (Consult manual)
Coolant Capacity:
Approx. 6.0 - 7.0 liters (6.3 - 7.4 US quarts) (Consult manual)
Fuel Tank Capacity:
Approx. 60 liters (15.9 US gallons)
📚 Vehicle History
Brand Heritage
Manufacturer:
Daewoo Motor Company, South Korea
Model Evolution
Design Origin:
Based on the chassis and platform of the Opel Vectra A (GM Europe)
Production
Production Period:
1991-1997
Manufacturing Locations:
South Korea, and licensed assembly in other countries
🏆 Awards & Recognition
Recognitions
General Reputation:
The Daewoo Espero was known for its distinctive styling, influenced by Italian design house Bertone, and offered a value proposition in its segment.
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