Engine Mechanical:
Engine assembly, disassembly, cylinder head, pistons, crankshaft, camshaft, lubrication, cooling system, fuel system, emission controls.
Engine Electrical:
Ignition system, starting system, charging system, fuel injection system components, sensors, ECU operation.
Transmission:
Manual and automatic transmission overhaul, shift mechanisms, clutch system, transmission control units (if applicable).
Drivetrain:
Front-wheel drive system, axles, CV joints, differentials.
Brakes:
Brake system hydraulics, disc brakes, drum brakes, ABS (if equipped), parking brake, brake bleeding procedures.
Suspension:
Front and rear suspension components, shock absorbers, struts, springs, bushings, alignment specifications.
Steering:
Steering column, steering rack, power steering system (if equipped), tie rods, wheel alignment.
Electrical System:
Battery, lighting system, instrumentation, power windows, door locks, wipers, horn, fuses, relays, wiring diagrams.
Body And Chassis:
Body panels, doors, hood, trunk, interior trim, chassis components, corrosion protection.
HVAC:
Heating, ventilation, and air conditioning system components, refrigerant service, blower motor, controls.
Safety Systems:
Airbag system (if equipped), seat belts, safety interlocks.
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspections.
Troubleshooting:
Diagnostic charts, symptom-based problem diagnosis, common fault identification and resolution.
Component Replacement:
Step-by-step guides for replacing various parts and components across all systems.
Overhaul Procedures:
Detailed instructions for complete disassembly and reassembly of major components like engines and transmissions.
Electrical Diagnostics:
Wiring diagrams interpretation, continuity testing, voltage checks, component testing.
Calibration And Adjustment:
Engine idle speed adjustments, ignition timing (if applicable), brake adjustments, clutch adjustments.
Body Repair:
Panel alignment, rust repair techniques, window and door seal replacement.
Depth Of Information:
Comprehensive. Covers everything from basic scheduled maintenance to in-depth component overhaul and troubleshooting.
Diagnostic Trees:
Detailed diagnostic flowcharts for identifying and resolving common and complex issues.
Torque Specifications:
Precise torque values for all critical fasteners, essential for safe and accurate repairs.
Clearances And Tolerances:
Specific measurements for component fit and wear, crucial for engine and transmission rebuilds.
Engine Type:
Inline 3-cylinder or 4-cylinder gasoline engine (Specific engine codes vary, e.g., G10, G13).
Engine Displacement:
Typically 800cc to 1.3L (e.g., 796cc, 993cc, 1051cc, 1298cc).
Engine Code Examples:
F8C, F10A, F10PF, G10, G13A, G13BA.
Horsepower Range:
Approx. 45-65 HP (depending on engine variant).
Torque Range:
Approx. 60-85 Nm (depending on engine variant).
Fuel Delivery:
Carbureted or Multi-Point Fuel Injection (MPI) depending on engine variant and market.
Fuel Type:
Unleaded Gasoline
Oil Change Interval:
Typically 5,000 - 7,500 km or 6 months, whichever comes first (refer to manual for exact specification).
Air Filter Replacement:
Every 20,000 - 30,000 km or as needed based on driving conditions (refer to manual).
Spark Plug Replacement:
Every 30,000 - 40,000 km (refer to manual for type and gap).
Timing Belt Replacement:
Crucial! Typically 60,000 - 90,000 km or 4-5 years for interference engines (refer to manual for specific engine).
Engine Oil Type:
API SG or higher, SAE 10W-30 or 10W-40 is common (refer to manual for precise viscosity).
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors. Refer to manual for specific mixture ratio.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90 gear oil (refer to manual).
Transmission Fluid Automatic:
Dexron II or equivalent automatic transmission fluid (ATF) (refer to manual).
Brake Fluid Type:
DOT 3 or DOT 4 (refer to manual).
Common Wear Items:
Suspension bushings, CV boots, exhaust system components, clutch wear (manual transmission).
Engine Reliability:
Generally robust engines, but maintenance of timing belt, cooling system, and proper lubrication is critical to prevent catastrophic failure.
Electrical Gremlins:
As with many vehicles of this era, wiring harness degradation and issues with grounds can lead to intermittent electrical problems.