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Daewoo Kalos Factory Service Repair Manual Download PDF
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Basic Information Identification Make: Daewoo Model: Kalos Generation Generation Designation: First Generation (T200/T250) Generation Years: 2002-2008 Codes Chassis Code: T200 / T250 Introduction Market Position Segment: Subcompact car Original Manufacturer:...
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| Basic Information | |
| Identification | |
| Make: | Daewoo |
| Model: | Kalos |
| Generation | |
| Generation Designation: | First Generation (T200/T250) |
| Generation Years: | 2002-2008 |
| Codes | |
| Chassis Code: | T200 / T250 |
| Introduction | |
| Market Position | |
| Segment: | Subcompact car |
| Original Manufacturer: | Daewoo Motors |
| Rebranding Impact: | Model was also sold under Chevrolet, Pontiac, and Holden badges in various markets. |
| Competitive Analysis | |
| Competitors General: | Ford Fiesta, Opel Corsa, Volkswagen Polo, Peugeot 206 |
| Key Features | |
| Key Selling Points: | Affordability, compact size, fuel efficiency (depending on engine) |
| Manual Advantage: | Provides professional-level repair information for DIY users, saving on dealership costs. |
| Manual Details | |
| Coverage Areas | |
| All Styles Covered: | True |
| Global Availability: | Implied coverage for markets where Daewoo Kalos was sold |
| Page Count | |
| Estimated Page Count: | Hundreds (specific number not provided, but indicated as comprehensive) |
| Manual Type | |
| Type: | Factory Service Repair Manual |
| Language | |
| Language: | English |
| Format | |
| File Format: | |
| Delivery Method: | Digital Download |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Full repair and rebuild procedures |
| Engine Performance: | Diagnosis and tuning |
| Fuel System: | Diagnosis, repair, and components |
| Ignition System: | Diagnosis and repair |
| Cooling System: | Maintenance and repair |
| Exhaust System: | Repair and component replacement |
| Transmission Manual: | Repair and overhaul procedures |
| Transmission Automatic: | Repair and overhaul procedures (if applicable) |
| Drivetrain: | Axles, driveshafts, and differentials |
| Suspension: | Front and rear suspension components and service |
| Steering: | Power steering system, steering column, and linkage |
| Brakes: | Hydraulic system, ABS (if equipped), and parking brake |
| Electrical System: | Wiring diagrams, component testing, and troubleshooting |
| Lighting System: | Headlights, taillights, interior lighting |
| Climate Control: | HVAC system diagnosis and repair |
| Body Exterior: | Panels, doors, glass, and trim |
| Body Interior: | Seats, dashboard, trim panels |
| Chassis And Frame: | Structural components and alignment |
| Safety Systems: | Airbags, seatbelts |
| Diagnostics: | Troubleshooting guides and diagnostic procedures |
| Procedures Included | |
| Routine Maintenance: | Oil changes, filter replacements, fluid checks |
| Component Replacement: | Step-by-step instructions for all major components |
| Troubleshooting Electrical: | Combined with detailed wiring diagrams |
| Rebuilds: | Engine and transmission rebuilds |
| Diagnostics Procedures: | Detailed procedures for identifying faults |
| Alignment: | Wheel alignment specifications and procedures |
| Special Tools: | Identification of required special tools |
| Technical Depth | |
| Depth: | Comprehensive (covers everything from basic maintenance to full rebuilds) |
| Target Audience: | Professional Technicians and Mechanics, DIY enthusiasts |
| Manual Specifications | |
| File Format | |
| Format: | |
| Compatibility: | All PC-based Windows operating systems and Mac |
| Print Quality | |
| Printability: | Printable without restriction |
| Printing Options: | Print entire manual or select pages |
| Binding Type | |
| Binding: | Not Applicable (Digital Download) |
| Paper Type | |
| Paper Type: | Not Applicable (Digital Download) |
| Requirements | |
| Software Requirements: | Adobe PDF Reader, WinRar |
| Storage | |
| Storage Option: | Save to hard-drive, burn to CD-ROM |
| Engine Specifications | |
| Primary Engine | |
| Engine Code Common: | Ecotec (GM derived) |
| Displacement 1.4L: | 1399 cc (approx.) |
| Displacement 1.6L: | 1598 cc (approx.) |
| Performance | |
| Horsepower 1.4L: | ~80-90 hp (market dependent) |
| Horsepower 1.6L: | ~100-110 hp (market dependent) |
| Fuel System | |
| Injection Type: | Multi-point Fuel Injection (MPI) |
| Engine Layout | |
| Configuration: | Inline 4-cylinder |
| Valvetrain: | DOHC (Double Overhead Camshaft) |
| Transmission | |
| Standard | |
| Transmission Type Standard: | 5-speed Manual |
| Optional | |
| Transmission Type Optional: | 4-speed Automatic (often a GM Hydramatic variant) |
| Features | |
| Gear Ratios: | Specific ratios available in manual |
| Fluid Type: | Manual: GL-4 specification, Automatic: DEXRON III or equivalent (verify specific application) |
| Dimensions | |
| Exterior | |
| Body Styles: | 3-door hatchback, 5-door hatchback, 4-door sedan |
| Length Hatchback: | ~3880 mm |
| Length Sedan: | ~4330 mm |
| Width: | ~1670 mm |
| Height: | ~1500 mm |
| Weights | |
| Curb Weight: | ~1050-1150 kg (depending on body style and engine) |
| Safety Features | |
| Ratings | |
| Crash Test Results: | Euro NCAP ratings vary by year and specific test, generally rated 3-4 stars for earlier models. |
| Active Features | |
| ABS: | Available on higher trims or as an option |
| Traction Control: | Less common on base models, may be present on higher trims. |
| Passive Features | |
| Airbags: | Driver and passenger airbags standard, side airbags available on some models. |
| Seatbelts: | Pre-tensioners and load limiters on front seats. |
| Technology Features | |
| Infotainment | |
| Audio System: | Basic AM/FM/CD stereo systems, some models may have auxiliary input. |
| Display: | Simple digital or analog displays for climate and audio. |
| Driver Assistance | |
| Cruise Control: | Available on higher trim levels. |
| Connectivity | |
| Bluetooth: | Generally not available on earlier models. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Typically 7,500 miles or 12 months (refer to manual for exact specification) |
| Air Filter Replacement: | 15,000-30,000 miles or as needed (refer to manual) |
| Spark Plug Replacement: | 30,000-60,000 miles (depending on plug type, refer to manual) |
| Fluid Specifications | |
| Engine Oil Type: | API SN/SP, ACEA C3 or A3/B4, SAE 5W-30 or 5W-40 (verify specific engine variant and climate) |
| Coolant Type: | GM Type 1 Coolant (Green) or equivalent silicate-free OAT coolant |
| Brake Fluid Type: | DOT 3 or DOT 4 |
| Known Issues | |
| Common Complaints: | Occasional electrical gremlins, minor interior trim issues, early models may exhibit clutch wear. |
| Engine Oil Consumption: | Some engines can be prone to oil consumption if not properly maintained. |
| Vehicle History | |
| Brand Heritage | |
| Manufacturer Origin: | South Korea |
| Model Evolution | |
| Platform Origin: | Based on GM's T platform, shared with other small GM vehicles. |
| Facelifts: | Received a minor facelift around 2005 (T250) with updated styling. |
| Production | |
| Production Period: | 2002-2008 (across all nameplates) |
| Manufacturing Locations: | South Korea, Ukraine (ZAZ) and other locations for specific markets. |
| Awards & Recognition | |
| Recognitions | |
| Safety Awards: | Euro NCAP safety ratings are the primary public metric. |
| Ratings | |
| Reliability Perception: | Mixed, often dependent on market and specific maintenance history. |
| Certifications | |
| Emission Standards: | Compliant with regional emission standards of its production era. |