🏷️ Basic Information

Make:

Daewoo

Model:

Kalos

Body Style:

Hatchback and Sedan

Generation Code:

First Generation (T200)

Chassis Code:

T200

👋 Introduction

Target Audience:

DIY enthusiasts, professional mechanics, service shops.

Value Proposition:

Provides factory-level diagnostic and repair information, enabling significant cost savings on maintenance and repairs.

Features:

Instant download, no shipping costs, printable pages, hundreds of illustrations and diagrams, step-by-step instructions, detailed specifications.

📋 Manual Details

Coverage Scope:

All models and all engines

Total Pages:

Over 1000

Type:

Service Repair Manual / Workshop Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Powertrain:

Engine Overhaul and Rebuilding, Engine Performance, Firing Orders, Serpentine Belt Routings with Diagrams, Timing Belt Replacement, Timing Belt Service Procedures, Transmission Removal and Installation, Transmission In-Car Servicing, U-Joint and CV-Joint Service Procedures

Braking:

Brakes, Brake Servicing Procedures

Chassis Suspension Steering:

Front End and Alignment Procedures and Specifications, Suspension

Electrical Electronics:

Wiring Diagrams, Computer Diagnostic Trouble Tree Charts, Computer Diagnostic Codes

Comfort Convenience:

Sunroof, Air Conditioning Service and Capacities

Body Chassis:

Vacuum Diagrams

Maintenance:

Factory Maintenance Schedules and Charts

Troubleshooting:

Trouble Codes, Troubleshooting and Diagnostics, Driving Concerns

Repair Rebuilding:

Engine Overhaul and Rebuilding, Repair Procedures

Depth:

Comprehensive repair, maintenance, rebuilding, refurbishing, and restoration. Covers all details for technicians and home mechanics.

📊 Manual Specifications

Digital Format:

PDF

Printability:

All pages are printable; Zoomable for detailed part viewing.

Binding:

Not Applicable (Digital Download)

Paper Quality:

Not Applicable (Digital Download)

Reader Software:

Adobe PDF Reader

Operating Systems:

All Versions of Windows & Mac

⚙️ Engine Specifications

Engine Options Covered:

Likely covers 1.2L (F12S3) and 1.4L (F14S3, L95) Ecotec engines, and potentially the 1.6L (L84, L98) Ecotec.

Engine Performance Coverage:

Detailed diagnostics, tuning, and rebuilding procedures for all engine variants.

Fuel System Coverage:

Includes fuel injection system diagnostics, components, and service procedures.

ECU Diagnostics:

Covers Engine Control Unit (ECU) diagnostics, trouble codes, and diagnostic trouble tree charts.

Cooling System Service:

Includes radiator, thermostat, water pump, and fan diagnostics and repair.

Oil System Service:

Covers oil pump, oil filter, and lubrication system maintenance.

Ignition System Service:

Includes spark plug replacement, coil diagnostics, and ignition timing.

🔧 Transmission

Standard Transmission Type:

Likely includes 5-speed manual transmission.

Optional Transmission Type:

Likely includes 4-speed automatic transmission.

Transmission Coverage:

Removal and installation, in-car servicing, fluid types, and diagnostic procedures for both manual and automatic transmissions.

📐 Dimensions

Exterior Dimensions:

Specific dimensions (length, width, height, wheelbase) for hatchback and sedan variants are detailed within the manual.

Curb Weight:

Curb weight specifications for different engine and trim levels are provided.

Gross Vehicle Weight Rating:

GVWR information is typically included.

🛡️ Safety Features

Crash Test Ratings:

While not explicitly stated, factory manuals often reference vehicle structural integrity relevant to safety.

Active Safety Systems Coverage:

Brake system servicing, ABS diagnostics (if equipped).

Passive Safety Systems Coverage:

Airbag system diagnostics (general overview), seat belt mechanisms.

💡 Technology Features

Infotainment System Coverage:

Basic information on radio systems, speaker configurations, and potential diagnostics for audio components.

Driver Assistance Features Coverage:

Diagnostics related to ABS (Anti-lock Braking System) if equipped.

Connectivity Options Coverage:

Wiring diagrams for power outlets and basic electrical connections.

Lighting System Service:

Covers headlight, taillight, and interior lighting bulb replacement and diagnostics.

🔧 Maintenance

Recommended Maintenance Schedule:

Detailed factory maintenance schedules for oil changes, filter replacements, fluid checks, timing belt replacement, and other service items based on mileage and time.

Engine Oil Specification:

Specific API service classification, viscosity grades (e.g., 5W-30, 10W-40), and capacities for each engine variant.

Coolant Specification:

Type of antifreeze/coolant and correct mixture ratio (e.g., G11, G12) and system capacity.

Brake Fluid Specification:

DOT specification (e.g., DOT 3, DOT 4) and replacement intervals.

Transmission Fluid Specification:

Automatic transmission fluid (ATF) type (e.g., Dexron III) and manual gearbox oil specification for both transmission types.

Common Wear And Tear:

The manual would likely provide diagnostic guidance for common issues such as ignition coil failure, starter motor problems, and potential suspension component wear.

Tune Up Specifications:

Covers spark plug gap, ignition timing (if adjustable), and air-fuel mixture adjustments.

Filter Replacement Procedures:

Detailed instructions for replacing engine oil filters, air filters, and cabin air filters (if applicable).

📚 Vehicle History

Daewoo Automotive Heritage:

The Daewoo brand, established in South Korea, has a history of producing affordable and accessible vehicles, often with European design influence.

Kalos Development:

The Kalos (T200) was developed as a subcompact car, designed by Giugiaro, and intended as a successor to the Daewoo Lanos.

Production Locations:

Primarily manufactured in South Korea, with some production or assembly in other global locations depending on the market.

Kalos Production Years:

Globally, produced from 2002/2003 to 2008/2009, with variations by market and rebranding (e.g., Chevrolet Aveo).

🏆 Awards & Recognition

Awards And Certifications:

No specific awards are highlighted in the product description, but the manual represents factory-level documentation.