🏷️ Basic Information

Make:

Daewoo

Model:

Kalos

Model Years Covered:

2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011

Generation Code:

First Generation (KL1S)

👋 Introduction

Segment:

Subcompact car

Target Audience:

DIY enthusiasts, independent repair shops, and owners seeking to understand their vehicle's maintenance and repair needs.

Key Competitors:

Chevrolet Aveo (North America), Holden Barina (Australia), Suzuki Ignis, Hyundai Getz, Ford Fiesta

Value Proposition:

Provides comprehensive, factory-level repair and maintenance information, enabling cost-effective servicing and repairs.

Visual Aids:

Hundreds of detailed photos and diagrams, including exploded views for clarity.

📋 Manual Details

Coverage Scope:

Complete factory service, repair, and workshop procedures

Estimated Page Count:

Hundreds of pages (specific count not provided, but described as comprehensive)

Type:

Service and Repair Workshop Manual

Language:

English (implied by product description)

Format:

Downloadable PDF

📖 Manual Coverage

Powertrain:

Engine, Fuel System, Exhaust System, Cooling System, Lubrication System, Ignition System, Starting System, Charging System, Engine Control System (ECU)

Drivetrain:

Manual Transmission, Automatic Transmission, Clutch System, Drive Shafts, Axles, Differential

Chassis:

Suspension System (Front and Rear), Steering System, Brake System (Front and Rear, ABS), Wheels and Tires

Electrical:

Battery, Starting and Charging Systems, Lighting System, Ignition System, Instrument Panel, Gauges, Warning Lights, Power Accessories, Audio System, HVAC Controls, Body Control Modules (BCM), Engine Control Unit (ECU), Transmission Control Unit (TCU), Anti-lock Braking System (ABS) module

Body And Interior:

Body Panels, Doors, Hood, Trunk, Bumpers, Glass, Seats, Interior Trim, HVAC System (Air Conditioning and Heating), SRS Airbag System

Maintenance:

Oil and filter changes, air filter replacement, spark plug replacement, coolant flush, brake fluid flush, transmission fluid change, differential fluid change, belt inspection/replacement, battery maintenance

Repair:

Engine component replacement (e.g., head gasket, piston rings, valve seals), transmission overhaul, clutch replacement, brake component replacement (rotors, pads, calipers), suspension component replacement (shocks, struts, ball joints, control arms), steering component replacement (tie rod ends, power steering pump), electrical component troubleshooting and replacement, body panel repair and replacement

Troubleshooting:

Diagnostic procedures for engine performance issues, starting problems, charging system faults, transmission shifting problems, brake system malfunctions, electrical gremlins, HVAC system failures

Diagnostics:

Diagnostic Trouble Codes (DTCs) interpretation, sensor testing, actuator testing, wiring harness continuity checks, using diagnostic scan tools

Depth:

Comprehensive coverage from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and specifications.

📊 Manual Specifications

Format:

PDF

Printability:

Printable (single pages or entire manual)

Binding:

Not Applicable (Digital Download)

Paper Type:

Not Applicable (Digital Download)

Usage License:

Unlimited lifetime usage on multiple devices/computers

Update Policy:

No expiry, no renewal fees, no extra fees

Operating Systems:

Windows and MAC compatible

⚙️ Engine Specifications

Engine Code:

F14D3 (common variant)

Engine Type:

Inline 4-cylinder, DOHC, 16-valve

Displacement:

1.4 Liters (1399 cc)

Horsepower Ps:

~94 PS @ 6300 RPM (for F14D3)

Torque Nm:

~130 Nm @ 4400 RPM (for F14D3)

Induction:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

ECU Type:

Specific ECU part numbers would be detailed in the manual.

Coolant Type:

Ethylene glycol-based antifreeze (refer to manual for specific OEM specifications and mixture ratios)

Oil Type:

API SG or SH, SAE 10W-30 or 10W-40 (refer to manual for exact specifications based on climate)

Oil Capacity Liters:

~3.7 Liters with filter change (engine specific)

🔧 Transmission

Transmission Type Standard:

5-speed Manual Transmission

Transmission Type Optional:

4-speed Automatic Transmission

Automatic Transmission Control:

Electronically controlled (specific TCU details in manual)

Manual Transmission Fluid:

GL-4 SAE 75W-90 Gear Oil (refer to manual for OEM part numbers)

Automatic Transmission Fluid:

Dexron III or equivalent (refer to manual for specific OEM part numbers)

📐 Dimensions

Length Mm:

~3925 mm

Width Mm:

~1670 mm

Height Mm:

~1500 mm

Wheelbase Mm:

~2480 mm

Curb Weight Kg:

~1000-1050 kg (depending on configuration)

🛡️ Safety Features

Latin Ncap Rating:

Likely 3-star (early models, subject to specific test year and configuration)

ABS:

Available on higher trims/optional

Ebs:

Electronic Brakeforce Distribution (often paired with ABS)

Airbags:

Driver and front passenger airbags standard; side airbags optional on some models.

Seatbelts:

Pre-tensioning front seatbelts

💡 Technology Features

Audio System:

Basic AM/FM/CD player with speaker system. Some models may have auxiliary input or steering wheel controls.

Cruise Control:

Available on higher trim levels.

Auxiliary Input:

Potentially available on later models or as an aftermarket addition.

🔧 Maintenance

Engine Oil Change:

Every 7,500 miles (12,000 km) or 12 months, whichever comes first (typical recommendation, verify in manual).

Air Filter Replacement:

Every 30,000 miles (48,000 km) or 24 months (typical recommendation, verify in manual).

Spark Plug Replacement:

Every 60,000 miles (96,000 km) (typical recommendation for iridium/platinum plugs, verify in manual).

Timing Belt Replacement:

Critical: 75,000 miles (120,000 km) or 5 years, whichever comes first. Failure can cause severe engine damage. (Verify in manual, as this is a common failure point if neglected).

Brake Fluid Type:

DOT 3 or DOT 4 (refer to manual for specific OEM specification)

Power Steering Fluid:

ATF Dexron II or III (refer to manual)

Coolant Capacity Liters:

~5.5 Liters (typical for 1.4L engine)

Common Problems:

Timing belt failure (if not replaced on schedule), catalytic converter issues, EGR valve problems, minor electrical gremlins, clutch wear (manual transmission).

Typical Repairs Covered:

Detailed procedures for timing belt replacement, catalytic converter diagnostics and replacement, EGR valve cleaning/replacement, clutch assembly replacement, and electrical system troubleshooting.

📚 Vehicle History

Parent Company:

Daewoo Motor, later part of General Motors (GM).

Design Origin:

Designed by Italdesign Giugiaro, sharing a platform with the Chevrolet Aveo.

Manufacturing Locations:

South Korea (main), potentially other GM assembly plants globally.

🏆 Awards & Recognition

Safety Award Example:

While specific awards may vary by region and year, Latin NCAP rated the early generations of its sister car, the Chevrolet Aveo/Kalos, with varying scores, highlighting the importance of detailed safety system coverage in the manual.