Manual Coverage
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Systems Covered
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Systems:
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General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Heater/Air Conditioning, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle.
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Engine Service:
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Complete engine repair and service, including diagnostics, component testing, removal and installation, and overhaul procedures for all engine variants.
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Transmission Service:
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Comprehensive service and repair for both manual and automatic transmissions, including clutch operation, gearbox overhaul, and automatic transmission control systems.
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Brake System Service:
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Detailed procedures for hydraulic brake system maintenance, diagnostics, caliper/rotor replacement, master cylinder service, and ABS system (if applicable).
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Electrical System Coverage:
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Extensive coverage of the entire electrical system, including starting and charging systems, lighting, ignition system, power windows, locks, and all accessory circuits with detailed wiring diagrams.
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Suspension Steering Service:
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Service and repair for front and rear suspension components (shocks, struts, bushings, ball joints) and the steering system, including power steering components.
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Cooling Fuel Emission HVAC:
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In-depth information on the cooling system, fuel injection/fuel system, emission control systems, and the heater and air conditioning (HVAC) system, including refrigerant handling and component repair.
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Chassis Body Interior Safety:
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Coverage includes chassis and body repairs, interior trim, and the restraint system (airbags, seatbelts), providing a holistic approach to vehicle care.
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Differential Drive Axle Service:
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Covers maintenance, repair, and diagnostics for front and rear differentials, drive shafts, CV joints, and axles.
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Procedures Included
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Procedures:
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Detailed substeps for repair procedures, diagnostic and repair information, maintenance, disassembly, assembly, cleaning, reinstalling procedures, troubleshooting and electrical service procedures, troubleshooting common issues.
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Troubleshooting Diagnostics:
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Specific troubleshooting guides and diagnostic procedures are a core part of the manual, aiding in the identification and resolution of vehicle faults.
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Repair Disassembly Assembly:
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Detailed, step-by-step instructions for the disassembly, repair, cleaning, and reassembly of all major vehicle components and systems.
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Technical Depth
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Depth:
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Comprehensive professional-level technical information for diagnostics, repair, and maintenance, used by local service/repair shops. Includes detailed diagrams, illustrations, photos, and step-by-step instructions.
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Diagnostic Charts:
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The manual likely includes diagnostic charts and flowcharts to systematically identify the root cause of problems, especially for electrical and engine management systems.
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Technical Specifications Tables:
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Contains numerous tables with critical specifications, torque values, clearances, fluid capacities, and electrical data essential for accurate repairs.
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Illustrations Diagrams:
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Features hundreds of detailed illustrations, line drawings, schematics, and photographs to visually guide technicians through complex procedures and part identification.
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Maintenance
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Service Intervals
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Maintenance Schedule:
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The manual includes 'General Maintenance' and 'Periodic Lubrication', which would detail recommended service intervals for oil changes, filter replacements, fluid checks, and lubrication points.
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Filter Replacement Intervals:
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Details recommended replacement intervals for oil filters, air filters, fuel filters, and cabin air filters (if equipped).
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Fluid Specifications
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Fluid Recommendations:
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While specific fluids (engine oil viscosity, coolant type, brake fluid, transmission fluid specifications, and capacities) are not listed in the product description, they are a core component of any workshop manual of this caliber.
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Engine Oil Specifications:
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Would specify recommended engine oil viscosity grades (e.g., SAE 10W-30, 5W-30) and API service classifications.
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Coolant Specifications:
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Recommends the correct type and mixture ratio of engine coolant (e.g., ethylene glycol-based).
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Known Issues
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Common Problems:
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Troubleshooting sections are designed to address common issues related to the engine, transmission, electrical systems, and other components. Specific common issues for the 1997 Korando would be detailed within the manual.
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