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Daewoo Korando Factory Service Repair Manual

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$16.99
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$16.99
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The Daewoo Korando, first generation (C100), produced from 1994 to 2006, is a compact SUV renowned for its robust body-on-frame construction and capable four-wheel-drive system. Originally derived from designs, it...
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Daewoo Korando Factory Service Repair ManualDaewoo Korando Factory Service Repair ManualDaewoo Korando Factory Service Repair ManualDaewoo Korando Factory Service Repair Manual
The Daewoo Korando, first generation (C100), produced from 1994 to 2006, is a compact SUV renowned for its robust body-on-frame construction and capable four-wheel-drive system. Originally derived from designs, it offered a distinctive blend of off-road utility and affordability compared to its contemporaries like the early Toyota RAV4 and Honda CR-V. The Korando was engineered to provide reliable performance, particularly appealing to those seeking a durable vehicle for varied terrains and outdoor activities. Its strengths lay in its fundamental mechanical integrity and straightforward design, making it a practical choice for a wide range of global markets. This comprehensive factory service repair manual provides extensive technical information for the Daewoo Korando, covering models primarily from its first generation (C100) and potentially early C200 variants between 1994 and 2006. The manual details engine mechanicals, fuel and ignition systems, drivetrain components, chassis systems including suspension and braking, and electrical systems. It includes essential maintenance procedures, detailed repair and disassembly instructions, diagnostic troubleshooting guides, and technical specifications. With over 1500 pages of English content, this searchable and printable resource is an indispensable tool for owners, mechanics, and technicians aiming to maintain and repair this capable vehicle effectively.
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Korando
Generation
Generation Designation:
First Generation (C100)
Codes
Chassis Code Primary:
C100
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Off-Road Utility Vehicle
Target Audience:
Enthusiasts, DIY mechanics, professional workshops needing detailed repair information for the Daewoo Korando.
Competitive Analysis
Key Competitors Era:
Jeep Cherokee (XJ), Toyota RAV4 (early generations), Honda CR-V (early generations), Mitsubishi Pajero/Montero (early generations), Ford Bronco II.
Key Features
Vehicle Strengths Early:
Robust body-on-frame construction, capable 4WD system, relatively affordable pricing compared to established rivals.
Manual Value Proposition:
Provides in-depth technical knowledge essential for maintaining the longevity and performance of the Daewoo Korando, particularly for models no longer supported by main dealerships.
📋 Manual Details
Coverage Areas
Applicable Years:
1994-2006 (primarily for C100 generation, may extend to early C200)
Regions Covered:
Global (based on Daewoo's international markets)
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel system, ignition system, cooling system, lubrication system, emissions control
Drivetrain Systems:
Transmission (manual & automatic), transfer case, differentials, drive shafts, axles
Chassis Systems:
Suspension (front & rear), steering system, braking system
Electrical Systems:
Starting system, charging system, lighting system, instrument cluster, power accessories, body control modules
Body And Trim:
Body panels, doors, interior trim, glass, bumpers
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacements, belt inspections/replacements
Repair Procedures:
Engine overhaul, transmission rebuild, suspension component replacement, brake caliper service, electrical component diagnosis/replacement
Diagnostic Procedures:
Troubleshooting guides, fault code interpretation (where applicable), component testing
Disassembly Assembly:
Detailed steps for removal and installation of all major components and sub-assemblies
Technical Depth
Depth:
Comprehensive: Covers everything from basic adjustments to complete overhauls and diagnostics.
📊 Manual Specifications
File Format
Searchability:
Searchable text within PDF
Printability:
Printable pages
Print Quality
Image Resolution:
High-resolution for clear diagrams and illustrations
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type Gasoline:
Inline-4 Cylinder, naturally aspirated
Engine Displacement Gasoline:
2.0L (1998cc)
Engine Codes Gasoline:
e.g., G20, F20C (common Daewoo engine designations)
Engine Bore Stroke Gasoline:
86.0 mm x 86.0 mm (typical for 2.0L) - specific values detailed in manual
Engine Compression Ratio Gasoline:
9.2:1 (typical) - specific values detailed in manual
Engine Horsepower Gasoline:
Approx. 100-115 PS (74-85 kW) - depends on exact tuning and emissions standards
Engine Torque Gasoline:
Approx. 160-175 Nm (118-129 lb-ft) - depends on exact tuning
Engine Type Diesel:
Inline-4 Cylinder, turbocharged (optional in some markets/later models)
Engine Displacement Diesel:
2.2L (2184cc) or 2.3L (2286cc) - common Daewoo diesel displacements
Engine Codes Diesel:
e.g., LD4, Y22DTH (common GM/Daewoo diesel designations)
Engine Horsepower Diesel:
Approx. 70-95 PS (51-70 kW) - depends on turbocharging and tuning
Engine Torque Diesel:
Approx. 130-180 Nm (96-133 lb-ft) - depends on turbocharging and tuning
Fuel System
Fuel Delivery Gasoline:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (RON 91 or higher), Diesel fuel (for diesel variants)
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual Transmission
Optional
Transmission Type Optional:
4-Speed Automatic Transmission (likely GM/Aisin sourced)
Features
Drivetrain Layout:
Part-time 4WD with selectable 2WD/4WD modes and low range gearing (transfer case).
Gear Ratios:
Specific gear ratios for manual and automatic transmissions are detailed within the manual.
📐 Dimensions
Exterior
Length:
Approx. 4030-4250 mm (varies by specific model year/configuration)
Width:
Approx. 1770-1790 mm
Height:
Approx. 1630-1680 mm
Wheelbase:
Approx. 2400-2500 mm
Ground Clearance:
Approx. 180-200 mm (typical for off-road capability)
Weights
Curb Weight:
Approx. 1400-1600 kg (varies by engine and transmission)
Gross Vehicle Weight Rating:
Specific GVWR detailed in manual
Cargo
Cargo Volume Rear Seats Up:
Details provided in manual, typically around 300-400 liters.
Cargo Volume Rear Seats Down:
Details provided in manual, significantly increased for utility.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Likely no official NHTSA/Euro NCAP ratings for early Daewoo models, but structural integrity for its class is covered in the manual.
Active Features
Braking System Type:
Front: Ventilated Discs, Rear: Drums (common); some higher trims may have rear discs.
ABS Availability:
Optional on some models, standard on later or higher trims.
Passive Features
Airbags Driver:
Standard on many models, dual airbags available on higher trims.
Airbags Passenger:
Optional or standard on higher trims.
Seatbelts Front:
Three-point, height-adjustable
Seatbelts Rear:
Lap and shoulder belts (where applicable)
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM radio with CD player or cassette deck (depending on trim/year).
Speaker Configuration:
Typically 4-6 speakers
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Auxiliary Input:
Rarely found on early models, typically aftermarket additions.
🔧 Maintenance
Service Intervals
Oil Change Interval Engine:
Every 7,500 - 10,000 km or 6-12 months (refer to manual for specific engine and oil type)
Air Filter Replacement:
Every 20,000 - 30,000 km or as needed based on operating conditions
Spark Plug Replacement Gasoline:
Every 40,000 - 60,000 km (depending on plug type: copper, platinum, iridium)
Transmission Fluid Change Manual:
Every 60,000 - 100,000 km or as specified
Transmission Fluid Change Automatic:
Every 40,000 - 60,000 km (crucial for longevity)
Coolant Replacement:
Every 30,000 - 50,000 km or 2-3 years
Fluid Specifications
Engine Oil Viscosity Gasoline:
e.g., 10W-30, 10W-40, 5W-30 (API SG/SH/SJ or higher) - verify in manual
Engine Oil Capacity Gasoline:
Approx. 4.0 - 4.5 liters (with filter) - verify in manual
Transmission Fluid Type Manual:
GL-4 Gear Oil (e.g., SAE 75W-90, SAE 80W-90)
Transmission Fluid Type Automatic:
Dexron III / Mercon equivalent (verify in manual)
Coolant Type:
Ethylene Glycol based (green or orange coolant depending on spec) - verify in manual
Brake Fluid Type:
DOT 3 or DOT 4 (verify in manual)
Known Issues
Common Problems Engine:
Oil leaks (valve cover, oil pan), potential head gasket issues on high-mileage units, ignition coil failure.
Common Problems Transmission:
Manual clutch wear, automatic transmission shifting issues (if fluid maintenance is neglected).
Common Problems Suspension:
Worn ball joints, control arm bushings, and shock absorbers due to age and off-road use.
Common Problems Electrical:
Corrosion on electrical connectors, aging wiring harness, instrument cluster issues.
Common Problems Body:
Rust perforation in common areas (wheel arches, rocker panels, chassis frame), door seal degradation.
📚 Vehicle History
Brand Heritage
Parent Company Origin:
South Korea
Original Name:
Daewoo Motor Company
Model Evolution
First Generation Start:
1994
Second Generation Start:
2001/2002 (C200 generation, often rebadged as Chevrolet/Suzuki/etc.)
Design Origin:
Based on chassis and design elements derived from the SsangYong Korando, originally a licensed Jeep CJ-7 design.
Production
Manufacturing Locations:
South Korea (primarily)
Daewoo Discontinuation:
Daewoo brand phased out globally by GM, with many models rebadged.
🏆 Awards & Recognition
Recognitions
Specific Awards:
No prominent industry awards widely recognized for the Daewoo Korando specifically. Its market appeal was often based on value and capability rather than accolades.
Ratings
Consumer Reports Ratings:
Historical ratings generally placed Daewoo vehicles as budget-oriented with mixed reliability reports, though specific data for the Korando is scarce.
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