Segment:
Compact SUV / Off-road Vehicle
Target Audience:
DIY enthusiasts, independent mechanics, owners seeking cost-effective maintenance and repair solutions
Key Competitors:
Jeep Wrangler, Suzuki Vitara/Grand Vitara, Toyota RAV4, Mitsubishi Pajero/Montero Sport, Land Rover Discovery (relative to its era and market)
Manual Benefit 1:
Enables independent repair and maintenance, saving on labor costs
Manual Benefit 2:
Provides in-depth understanding of vehicle systems for emergency situations
Manual Benefit 3:
Facilitates proper disassembly, reassembly, and component refurbishment
Manual Benefit 4:
Convenient digital download for anytime, anywhere access
Applicable Years:
1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006
Regions Covered:
Global (specific market variations may exist)
Estimated Page Count:
Extensive (typical for comprehensive service manuals, likely 1000+ pages)
Type:
Service and Repair Manual
Engine:
Complete service, repair, diagnostics, and overhaul of all engine variants
Transmission:
Service and repair for both manual and automatic transmissions
Drivetrain:
Front-wheel drive, rear-wheel drive, and 4x4/AWD system service, differentials, axles, driveshafts
Brakes:
Hydraulic system, ABS, disc/drum brake servicing, component replacement
Steering:
Power steering system, steering gear, linkages, troubleshooting
Suspension:
Front and rear suspension components, shock absorbers, springs, alignment
Electrical System:
Complete wiring diagrams, component testing, lighting, charging system, starting system
Engine Control:
ECU diagnostics, sensor testing, fuel injection system control, ignition system
Fuel System:
Fuel pump, injectors, fuel lines, fuel tank, emissions control
Cooling System:
Radiator, water pump, thermostat, fan, coolant specifications
Exhaust System:
Catalytic converter, mufflers, pipes, emission controls
Body And Chassis:
Body panel repair, chassis components, rust prevention, structural integrity
Restraint System:
Airbags, seatbelts, safety system diagnostics
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks, lubrication
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting, common fault identification
Repair:
Step-by-step repair instructions for all major vehicle systems and components
Disassembly Reassembly:
Detailed instructions for removing and refitting parts and assemblies
Diagnostics:
On-board diagnostics (OBD) procedures, fault code interpretation, live data analysis
Wiring Diagrams:
Comprehensive electrical schematics for all systems
Depth:
Comprehensive, covering routine maintenance to complete engine and transmission rebuilds
Diagnostic Level:
Advanced, including component testing, signal tracing, and ECU interaction
Repair Instructions:
Detailed, illustrated procedures with torque specifications and special tool requirements
Engine Displacement Liters:
Typically 2.0L (G20DOHC) and 2.3L (G23DOHC) petrol; 2.6L (G26DL) petrol; 2.9L (OM662) diesel, and later 2.0L diesel (D20DT)
Horsepower Range:
Approx. 120-140 HP for petrol, 90-110 HP for diesel (varies by specific engine variant and year)
Torque Range:
Approx. 170-190 Nm for petrol, 180-230 Nm for diesel (varies by specific engine variant and year)
Fuel Delivery:
Fuel Injection (MPI for petrol, Common Rail Direct Injection for later diesel variants)
Fuel Type:
Unleaded Petrol (91-98 RON), Diesel Fuel
Common Petrol Engines:
G20DOHC, G23DOHC
Common Diesel Engines:
OM662, D20DT
Transmission Type Std:
5-Speed Manual Transmission
Transmission Type Opt:
4-Speed Automatic Transmission
Drivetrain Options:
Part-time 4WD (selectable 2WD/4WD) with transfer case
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 (refer to manual for specific grade)
Automatic Transmission Fluid:
Dexron III or equivalent (refer to manual for specific type and capacity)
Oil Change Interval:
Typically every 7,500 - 10,000 km or 6-12 months, depending on driving conditions and oil type (refer to manual for specifics).
Air Filter Replacement:
Every 15,000 - 30,000 km or as needed based on environment.
Spark Plug Replacement Petrol:
Every 40,000 - 60,000 km, depending on plug type.
Engine Oil Spec:
API SJ/SL, SAE 10W-30 or 10W-40 for petrol; SAE 15W-40 for diesel (refer to manual for exact viscosity and API service category).
Coolant Spec:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Consult manual for approved types (e.g., Asian Red/Pink or equivalent).
Brake Fluid Spec:
DOT 3 or DOT 4 (refer to manual for specific recommendation).
Common Issue 1:
Rust and corrosion, particularly in body panels and undercarriage, due to age and environment.
Common Issue 2:
Oil leaks from engine gaskets and seals.
Common Issue 3:
Electrical gremlins, particularly related to wiring harnesses and ground points.
Common Issue 4:
Suspension wear, leading to clunking noises and poor handling.
Common Issue 5:
Transmission issues, particularly with older automatic gearboxes.
