🏷️ Basic Information

Make:

Daewoo

Model:

Lanos

Year:

2001

Product Name:

Daewoo Lanos 2001 Workshop Repair Service Manual PDF Download

👋 Introduction

Positioning:

The Daewoo Lanos was positioned as an affordable, compact, and practical vehicle in its market segment, often competing with models from Hyundai, Kia, and entry-level offerings from Japanese manufacturers.

Competitors:

Hyundai Accent, Kia Rio, Ford Fiesta, Volkswagen Polo, Opel Corsa, Chevrolet Aveo (later iterations of Lanos).

Design Philosophy:

Designed with a focus on value for money, simplicity of operation, and a comfortable ride for its class. Known for its straightforward mechanicals.

Manual Value Proposition:

This manual is crucial for owners and independent workshops to maintain and repair the Lanos, as dealership support may be limited for older models. It empowers users with accurate technical data.

📋 Manual Details

Coverage Scope:

All Models, Engines, Trim Levels, and Transmission Types

Estimated Page Count:

Extensive (typical for workshop manuals, often 1000+ pages)

Type:

Workshop Repair Service Manual

Language:

English

Format:

PDF Download

📖 Manual Coverage

Engine Mechanical:

Engine assembly, disassembly, internal components, cylinder head, pistons, crankshaft, camshafts, timing, lubrication system, cooling system.

Engine Management:

Fuel injection system (MPI), ignition system, electronic control unit (ECU) diagnosis and testing, sensors, actuators.

Transmission Manual:

Manual gearbox assembly, disassembly, internal components, clutch system, shifter mechanism, lubrication.

Transmission Automatic:

Automatic gearbox assembly, disassembly, torque converter, valve body, planetary gears, hydraulic control, lubrication, diagnostic procedures.

Drivetrain:

Driveshafts, constant velocity (CV) joints, differential, rear axle components (if applicable).

Suspension:

Front suspension (MacPherson struts), rear suspension (torsion beam or independent), shock absorbers, springs, control arms, bushings, alignment procedures.

Steering:

Steering column, steering gear (rack and pinion), power steering system (hydraulic pump, lines, fluid), steering linkage, alignment.

Brakes:

Front disc brakes, rear drum or disc brakes, brake calipers, master cylinder, brake booster, ABS system (if equipped), parking brake, brake fluid specifications and bleeding procedures.

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting system (headlights, taillights, interior lights), fuses, relays, wiring diagrams, diagnostic procedures.

Body And Chassis:

Body panel removal/installation, doors, hood, trunk, bumpers, interior trim, chassis components, corrosion protection.

HVAC:

Heating, ventilation, and air conditioning (HVAC) system components, refrigerant handling, diagnosis, and repair.

Body Electronics:

Power windows, power locks, central locking system, immobilizer, alarm system (if equipped), instrument cluster, dashboard indicators.

Routine Maintenance:

Oil changes, filter replacements (oil, air, fuel), spark plug replacement, coolant checks and flushes, brake fluid replacement, tire rotation and pressure checks.

Troubleshooting:

Diagnostic flowcharts, symptom-based troubleshooting for engine, transmission, electrical, and chassis issues, common fault codes.

Repair Procedures:

Step-by-step instructions for component removal, overhaul, installation, and adjustment for all major vehicle systems.

Specifications And Tolerances:

Detailed technical specifications, torque values, clearances, and critical measurements for engine, transmission, suspension, brakes, and other components.

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all vehicle systems, including component locations and harness routing.

Depth:

Comprehensive, suitable for professional technicians and advanced DIY enthusiasts. Covers from basic maintenance to complete engine and transmission rebuilds.

📊 Manual Specifications

Format Details:

Searchable PDF for easy navigation and keyword lookup. Printable pages.

Quality:

High resolution, clear diagrams and text.

Binding:

N/A (Digital PDF)

Paper:

N/A (Digital PDF)

⚙️ Engine Specifications

Engine Code Example:

A16SMS (1.6L SOHC)

Displacement Common:

1.5L and 1.6L

Configuration:

Inline 4-cylinder

Horsepower 1.6L:

Approx. 106 hp @ 6000 rpm

Torque 1.6L:

Approx. 145 Nm (107 lb-ft) @ 3400 rpm

Type:

Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

🔧 Transmission

Type:

5-speed Manual Transmission

Type:

4-speed Automatic Transmission

Clutch Type:

Hydraulic Clutch Actuation

📐 Dimensions

Body Styles:

3-door Hatchback, 5-door Hatchback, 4-door Sedan

Length Sedan Approx:

4325 mm (170.3 in)

Width Approx:

1690 mm (66.5 in)

Height Sedan Approx:

1435 mm (56.5 in)

Curb Weight Range:

Approx. 1050-1150 kg (2315-2535 lbs)

🛡️ Safety Features

Crash Test Results:

Variable by region and testing body; generally modest for its era. Specific ratings may not be widely publicized or comparable to modern standards.

ABS:

Available on higher trim levels or as an option.

Traction Control:

Rarely equipped, typically not a standard feature.

Airbags:

Driver and passenger airbags available on certain trims, sometimes as an option.

Seatbelts:

Standard 3-point front seatbelts, 2-point or 3-point rear seatbelts depending on seating position and trim.

💡 Technology Features

Audio System:

Basic AM/FM radio with CD player or cassette player. Aftermarket head unit compatibility is common.

Speakers:

Typically 4 or 6 speakers depending on trim level.

Features:

Limited by modern standards. Primarily mechanical systems. ABS and traction control were optional/higher-trim features.

Features:

No integrated Bluetooth or advanced connectivity features as standard. Aftermarket solutions are common.

🔧 Maintenance

Engine Oil Change:

Every 7,500 - 10,000 miles (12,000 - 15,000 km) or 6-12 months, whichever comes first.

Air Filter Replacement:

Every 15,000 - 20,000 miles (24,000 - 32,000 km) or as needed based on driving conditions.

Spark Plug Replacement:

Every 30,000 - 40,000 miles (48,000 - 64,000 km) depending on spark plug type.

Timing Belt Replacement:

Crucial: Typically every 60,000 miles (96,000 km) or 4 years. Failure can cause severe engine damage (interference engine).

Engine Oil Viscosity:

API SG or SH, SAE 10W-30 or 10W-40 (check owner's manual for specific recommendation based on climate).

Coolant Type:

Ethylene Glycol based antifreeze, typically a 50/50 mix with distilled water. GM Dex-Cool or equivalent may be used.

Brake Fluid Type:

DOT 3 or DOT 4

Transmission Fluid Manual:

API GL-4 SAE 75W-90 or SAE 80W-90 gear oil (check specific manual for exact type).

Transmission Fluid Automatic:

Dexron-III/Mercon or equivalent ATF (check manual for specific type).

Engine:

Oil leaks from valve cover gasket and oil pan gasket. Overheating due to potential radiator or coolant hose issues. Timing belt tensioner failure can cause noise and belt jumping.

Transmission:

Clutch wear leading to slipping. Manual transmission shifter linkage can become loose. Automatic transmission may exhibit harsh shifting or delayed engagement.

Electrical:

Faulty window regulators. Issues with door lock actuators. Alternator failure can lead to battery drain. Corroded grounds can cause intermittent electrical faults.

Suspension Steering:

Worn front suspension bushings and ball joints can cause clunking noises and poor handling. Power steering pump leaks are not uncommon.

Body:

Rust can be an issue, particularly in the wheel arches, rocker panels, and door sills, especially in areas with road salt.

📚 Vehicle History

Brand Origin:

Daewoo Motor was a South Korean automobile manufacturer, established in 1982 and later becoming part of General Motors.

Development:

The Lanos was developed in the mid-1990s by Daewoo, intended as a successor to the Daewoo Nexia (based on the Opel Kadett E). It was designed by Italdesign Giugiaro.

Production Period:

1997-2002 (original Daewoo production), continued under other brands (e.g., Chevrolet Aveo, ZAZ Chance) in various markets for longer periods.

Manufacturing Locations:

Primary manufacturing in South Korea (e.g., Bupyong), with licensed production in other countries like Poland (FSO), Ukraine (ZAZ), and Russia.

🏆 Awards & Recognition

Awards And Ratings:

The Lanos generally received mixed reviews, often praised for its affordability and distinctive styling (thanks to Giugiaro) but criticized for build quality, refinement, and driving dynamics compared to established European and Japanese competitors.