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1997-2002 Daewoo Lanos Workshop Service Repair Manual

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The Daewoo Lanos, produced from 1997 to 2002, is a subcompact car engineered with a focus on affordability and practicality. Based on the Opel Astra F platform, it benefited from...
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1997-2002 Daewoo Lanos Workshop Service Repair Manual1997-2002 Daewoo Lanos Workshop Service Repair Manual1997-2002 Daewoo Lanos Workshop Service Repair Manual
The Daewoo Lanos, produced from 1997 to 2002, is a subcompact car engineered with a focus on affordability and practicality. Based on the Opel Astra F platform, it benefited from European design input, offering a value proposition as a reliable and fuel-efficient mode of transportation. Available with 1.5L and 1.6L engines and either manual or automatic transmissions, the Lanos provided a straightforward driving experience suitable for budget-conscious buyers and entry-level car owners. Its design aimed for a balance of compact exterior dimensions, a comfortable interior, and ease of maintenance, making it a sensible choice in its market segment. This comprehensive workshop service repair manual provides extensive guidance for the Daewoo Lanos (1997-2002). It covers essential maintenance procedures, detailed repair protocols, and crucial troubleshooting information for all major systems, including the 1.5L and 1.6L engines, manual and automatic transmissions, chassis, and electrical components. With over 1000 pages of information, this manual is an invaluable resource for owners and technicians alike, offering diagnostic capabilities, component-level repair instructions, and identification of special tools required to ensure the optimal performance and longevity of the vehicle.
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Lanos
Model Years Covered:
1997, 1998, 1999, 2000, 2001, 2002
Generation
First Generation Production Years:
1997-2002
Codes
Vin Code Prefix:
KLA (General Motors Korea)
👋 Introduction
Market Position
Segment:
Subcompact Car
Target Audience:
Budget-conscious buyers, entry-level car owners, DIY mechanics
Competitive Analysis
Key Competitors:
Chevrolet Aveo (later model), Ford Fiesta, Hyundai Accent, Kia Rio, Nissan Sentra (early models), Toyota Corolla (early models)
Key Features
Value Proposition:
Affordable and practical transportation with a focus on fuel efficiency and ease of maintenance.
Design Origin:
Based on the Opel Astra F platform, developed with GM's European engineering input.
📋 Manual Details
Coverage Areas
Engine Coverage:
1.5L (A15MF), 1.6L (A16DMS)
Transmission Coverage:
Manual and Automatic Transmissions
Chassis Coverage:
Body, Suspension, Steering, Brakes, Wheels, Tires
Electrical Coverage:
Wiring Diagrams, Lighting, Instrumentation, Power Accessories
Page Count
Estimated Page Count:
1000+
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Digital Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine Mechanical, Engine Management (ECU), Fuel System, Cooling System, Lubrication System, Ignition System, Emission Control
Drivetrain Systems:
Clutch, Manual Transmission, Automatic Transmission, Driveshafts, Axles
Suspension Steering Brakes:
Front Suspension, Rear Suspension, Steering System, Brake System (Front Disc, Rear Drum), ABS (if equipped)
Electrical Electronics:
Battery, Charging System, Starting System, Ignition System, Lighting System, Instrument Cluster, Wiper/Washer System, Power Windows, Central Locking, Audio System
Body Chassis:
Body Panels, Doors, Hood, Trunk, Bumpers, Glass, Interior Trim, Chassis Components
Procedures Included
Maintenance Procedures:
Oil Changes, Filter Replacements, Spark Plug Service, Belt Replacement, Fluid Checks and Replacements, Brake Pad Replacement, Tire Rotation
Repair Procedures:
Engine Overhaul, Transmission Overhaul, Clutch Replacement, Brake System Repair, Suspension Component Replacement, Steering Rack Repair, Electrical Component Diagnosis and Replacement
Troubleshooting:
Diagnostic Charts, Symptom-Based Troubleshooting Guides, Fault Code Interpretation (OBD-II if applicable)
Technical Depth
Diagnostic Capabilities:
Detailed diagnostic procedures, component testing, wiring diagrams for accurate fault finding
Repair Complexity:
Covers basic maintenance to full engine and transmission rebuilds, including component-level repairs
Special Tools:
Identification of necessary special tools and equipment for specific repair procedures
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval
Printability:
Printable pages for in-garage use
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code 1.5L:
A15MF (or similar GM Family II variants)
Engine Configuration 1.5L:
Inline-4, SOHC
Displacement 1.5L:
1498 cc
Horsepower 1.5L:
75-84 hp (approximate, depending on market and tune)
Torque 1.5L:
110-120 Nm (approximate, depending on market and tune)
Alternative Engine
Engine Code 1.6L:
A16DMS (or similar GM Family II variants)
Engine Configuration 1.6L:
Inline-4, DOHC
Displacement 1.6L:
1598 cc
Horsepower 1.6L:
90-96 hp (approximate, depending on market and tune)
Torque 1.6L:
130-140 Nm (approximate, depending on market and tune)
Performance
0 60 Mph:
11-13 seconds (approximate, depending on engine and transmission)
Top Speed:
105-115 mph (approximate)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
47 Liters (approx. 12.4 US Gallons)
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual
Optional
Optional Transmission:
4-Speed Automatic
Features
Transmission Fluid Type Manual:
API GL-4, SAE 75W-90 or 80W-90 (refer to manual for specific fill)
Transmission Fluid Type Automatic:
Dexron III Automatic Transmission Fluid (ATF)
📐 Dimensions
Exterior
Length:
4100-4175 mm (approx.)
Width:
1660-1670 mm (approx.)
Height:
1400-1440 mm (approx.)
Wheelbase:
2520 mm (approx.)
Weights
Curb Weight:
1050-1150 kg (approx.)
Gross Vehicle Weight Rating:
Refer to vehicle placard
Cargo
Trunk Capacity:
310-350 Liters (approx.)
🛡️ Safety Features
Ratings
NHTSA Overall Rating:
Not extensively tested by NHTSA in US market; European NCAP ratings may vary.
Active Features
ABS:
Optional on some models
Passive Features
Airbags:
Driver's airbag standard; Passenger airbag optional on some models
Seatbelts:
3-point front seatbelts with pretensioners, 3-point rear seatbelts
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player or CD player (optional) on higher trims. Aftermarket head unit compatibility is common.
Speakers:
Typically 2 or 4 speakers
Driver Assistance
Cruise Control:
Optional on higher trim levels or later models
Connectivity
OBD Ii:
OBD-II compliant from 1996 onwards, facilitating easier diagnostic scans for emission-related codes.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 - 10,000 miles or 6-12 months (whichever comes first), depending on driving conditions.
Air Filter Replacement:
Every 15,000 - 30,000 miles
Spark Plug Replacement:
Every 30,000 - 60,000 miles (depending on spark plug type)
Fluid Specifications
Engine Oil Type:
API SG/SH or higher, SAE 10W-30 or 10W-40 (check manual for specific viscosity and climate suitability)
Engine Oil Capacity:
Approx. 3.7 - 4.0 Liters (with filter)
Coolant Type:
Ethylene Glycol based coolant, 50/50 mix with distilled water
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Problems:
Ignition coil failure, alternator issues, fuel pump reliability, minor electrical gremlins, rust susceptibility in certain climates, potential for clutch wear
Maintenance Tips:
Regularly check coolant levels, inspect belts for wear, clean throttle body periodically, address any rust patches promptly.
📚 Vehicle History
Brand Heritage
Manufacturer:
Daewoo Motor Co., Ltd. (South Korea)
Model Evolution
Predecessor:
Daewoo Nexia (a rebadged Opel Kadett E)
Successor:
Chevrolet Aveo / Daewoo Kalos
Production
Manufacturing Locations:
South Korea, Uzbekistan, Poland, Romania, Ukraine
Global Sales Strategy:
Intended as an affordable global compact car, sold under various Daewoo and Chevrolet sub-brands.
🏆 Awards & Recognition
Recognitions
Industry Awards:
No significant industry awards typically cited for this model. Its market success was primarily based on affordability.
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