Daewoo Lanos T100 2002 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Lanos Generation: T100 Year: 2002 Body Style: Sedan, Hatchback, Coupe 👋 Introduction Market Position Segment: Subcompact/Compact Car segment Target Audience: Budget-conscious buyers, first-time...

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标签: 2002 Car Daewoo Lanos T100

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Description

🏷️ Basic Information

Identification

Make:

Daewoo

Model:

Lanos

Generation:

Year:

Body Style:

Sedan, Hatchback, Coupe

👋 Introduction

Market Position

Segment:

Subcompact/Compact Car segment

Target Audience:

Budget-conscious buyers, first-time car owners, those seeking a practical and economical vehicle.

Competitive Analysis

Key Competitors:

Hyundai Accent, Kia Rio, Ford Fiesta, Chevrolet Aveo (Pontiac Wave), Toyota Yaris, Nissan Sentra (early models).

Key Features

Selling Points:

Affordable pricing, fuel efficiency, straightforward mechanics, practical interior space for its class.

📋 Manual Details

Coverage Areas

Primary Coverage:

Complete Factory Service and Repair

Page Count

Estimated Pages:

Hundreds of pages (exact count not specified, but implies comprehensive)

Manual Type

Type:

Factory Service Manual / Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine construction, disassembly, inspection, assembly, timing, cylinder head, block, crankshaft, pistons, connecting rods, lubrication system, cooling system.

Engine Performance:

Fuel system (injection, fuel pump, injectors), ignition system, emissions control, engine management systems (ECM/ECU) diagnostics and calibration.

Transmission Manual:

Clutch system, manual transmission overhaul, gear selection, synchronizers, bearings, seals.

Transmission Automatic:

Automatic transmission (if applicable to this model year/engine) operation, torque converter, valve body, planetary gear sets, hydraulic controls, overhaul, diagnostics.

Drivetrain:

Front-wheel drive system, driveshafts, constant velocity (CV) joints, differential.

Suspension:

Front and rear suspension systems, shock absorbers, struts, springs, control arms, bushings, wheel alignment specifications.

Steering:

Power steering system, steering rack, steering column, tie rods, steering fluid specifications.

Brakes:

Front and rear brake systems (disc/drum), hydraulic system, ABS (Anti-lock Braking System) components and diagnostics, brake fluid specifications, bleeding procedures.

Electrical System:

Battery, charging system (alternator, regulator), starting system (starter motor), lighting systems (headlights, taillights, interior), fuses, relays, wiring diagrams.

Body And Chassis:

Body panel removal/installation, door mechanisms, glass, exterior trim, interior trim, chassis components, corrosion protection.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system operation, components (compressor, condenser, evaporator, blower motor), refrigerant, diagnostics, and repair.

Interior Components:

Seating, dashboard, instrument cluster, airbags, seat belts, interior trim panels.

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, timing belt replacement (if applicable).

Troubleshooting:

Diagnostic procedures for common drivability issues, electrical faults, and mechanical problems; symptom-based troubleshooting charts.

Repair And Rebuild:

Detailed step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation.

Diagnostics:

On-Board Diagnostics (OBD-II) system information, diagnostic trouble codes (DTCs), scan tool procedures, sensor testing.

Wiring Diagrams:

Comprehensive electrical circuit diagrams for all major vehicle systems.

Specifications:

Torque specifications, clearances, fluid capacities, electrical specifications, pressures.

Technical Depth

Depth:

Comprehensive from basic maintenance to complete engine and transmission rebuilds; includes advanced diagnostics.

📊 Manual Specifications

File Format

Format:

Portable Document Format (PDF)

Print Quality

Quality:

High-resolution, designed for clear printing of all pages.

Binding Type

Binding:

N/A (Digital Download - User prints and binds as needed)

Paper Type

Paper Type:

N/A (Digital Download - User selects paper type for printing)

⚙️ Engine Specifications

Primary Engine

Engine Code And Type:

Commonly the Ecotec family, such as 1.5L SOHC I4 (e.g., X15SF) or 1.6L DOHC I4 (e.g., X16XER).

Performance

Horsepower Range:

Typically 90-115 HP depending on engine variant.

Torque Range:

Approximately 95-105 lb-ft.

Fuel System

Injection Type:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Cooling System

Coolant Type:

Propylene Glycol Based (e.g., Dex-Cool compatible or similar OAT antifreeze)

Lubrication System

Oil Type:

API SJ or SL, SAE 5W-30 (check manual for exact specifications)

Oil Capacity:

Approximately 4.0-4.5 liters (4.2-4.8 US quarts) with filter change.

🔧 Transmission

Standard

Transmission Type:

5-speed Manual Transmission

Optional

Transmission Type:

4-speed Automatic Transmission

Features

Fluid Type Auto:

Dexron III-H or equivalent automatic transmission fluid (ATF).

📐 Dimensions

Exterior

Length:

Approx. 4270 mm (Sedan) / 3990 mm (Hatchback)

Width:

Approx. 1680 mm

Height:

Approx. 1430 mm (Sedan) / 1440 mm (Hatchback)

Wheelbase

Wheelbase:

Approx. 2500 mm

Weights

Curb Weight:

Approx. 1050-1150 kg (depending on body style and equipment)

🛡️ Safety Features

Ratings

Crash Test Ratings:

Varies by region and specific testing body; often received average to below-average ratings in frontal and side impact tests by agencies like Euro NCAP in its early years. Specific 2002 data would require regional verification.

Active Features

Available on some trims/options.

Traction Control:

Less common on this model year.

Passive Features

Airbags:

Driver and front passenger airbags standard on most models.

Seatbelts:

3-point seat belts with pretensioners (front).

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM stereo with CD player or cassette player, often with 4 speakers.

Display:

Simple digital or analog instrument cluster; no integrated screen for navigation or advanced functions.

Driver Assistance

Features:

Limited to basic safety systems like ABS (optional). No advanced driver-assistance systems (ADAS).

Connectivity

Features:

Basic connectivity through power outlets (cigarette lighter socket) for accessories. No USB ports or Bluetooth integration.

🔧 Maintenance

Service Intervals

Oil And Filter:

Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first.

Air Filter:

Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).

Spark Plugs:

Replace typically every 30,000-60,000 miles (48,000-96,000 km) depending on plug type (copper vs. platinum).

Timing Belt:

Crucial for interference engines. Typically replaced every 60,000-90,000 miles (96,000-144,000 km) or 5-7 years. Consult manual for specific engine recommendation and replacement of tensioners/water pump.

Fluid Specifications

Brake Fluid:

DOT 3 or DOT 4

Power Steering Fluid:

Dexron III ATF or specific power steering fluid.

Known Issues

Common Problems:

Ignition coil pack failure, fuel pump issues, suspension component wear (bushings, ball joints), minor electrical gremlins, exhaust system corrosion, potential coolant leaks from hoses or water pump.

📚 Vehicle History

Brand Heritage

Parent Company:

Daewoo Motor Company (South Korea), later part of General Motors.

Model Evolution

Development:

The Lanos was developed as a successor to the Daewoo Nexia and was designed in partnership with Italdesign Giugiaro and Teksid.

Production

Production Years:

1997-2002 (T100 generation)

Manufacturing Locations:

South Korea, Poland (FSO), Ukraine (AvtoZAZ), Vietnam, Russia, Romania, Egypt.

🏆 Awards & Recognition

Recognitions

Industry Awards:

Not widely recognized for awards in major automotive publications during its production run, primarily positioned as an economy vehicle.

Ratings

Reliability Perception:

Generally considered average to below average in terms of long-term reliability compared to established Japanese or German brands, but dependent on maintenance.