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Daewoo Leganza 2002 Repair Service Manual
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Basic Information Identification Make: Daewoo Model: Leganza Year: 2002 Codes Vin Prefix: KDM Introduction Market Position Segment: Mid-size Sedan Target Audience: Cost-conscious buyers seeking a comfortable and reasonably equipped sedan,...
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| Basic Information | |
| Identification | |
| Make: | Daewoo |
| Model: | Leganza |
| Year: | 2002 |
| Codes | |
| Vin Prefix: | KDM |
| Introduction | |
| Market Position | |
| Segment: | Mid-size Sedan |
| Target Audience: | Cost-conscious buyers seeking a comfortable and reasonably equipped sedan, often competing with models from Korean and some Japanese manufacturers. |
| Competitive Analysis | |
| Key Competitors: | Hyundai Sonata, Kia Optima, Toyota Camry (lower trims), Honda Accord (lower trims), Ford Taurus. |
| Key Features | |
| Design: | Distinctive styling, often described as European-influenced, with flowing lines and a focus on aerodynamics. |
| Interior: | Spacious cabin for its class, comfortable seating, and generally good ergonomics for the driver. |
| Value Proposition: | Offered a good balance of features, comfort, and performance at a competitive price point. |
| Manual Details | |
| Coverage Areas | |
| Primary Coverage: | Repair and Maintenance |
| Secondary Coverage: | Diagnostics, Troubleshooting, Specifications |
| Page Count | |
| Estimated Pages: | 1500-2500 (typical for comprehensive factory service manuals) |
| Manual Type | |
| Type: | Factory Service Manual / Workshop Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| Engine: | Complete engine overhaul, diagnostics, fuel system, ignition system, cooling system, lubrication system, emission control systems |
| Transmission: | Automatic and Manual Transmission repair, diagnostics, fluid specifications, overhaul procedures |
| Brakes: | Hydraulic system, ABS diagnostics, caliper and rotor replacement, brake fluid specifications |
| Electrical: | Wiring diagrams, component testing, diagnostic procedures for lighting, ignition, charging, starting, power accessories, HVAC controls, body control modules |
| Suspension Steering: | Front and rear suspension components, steering system, wheel alignment specifications |
| Body Chassis: | Body panel removal and installation, interior trim, glass replacement, chassis components |
| HVAC: | Air conditioning system diagnosis and repair, heater core replacement, climate control system operation |
| Safety Restraint: | Airbag system diagnosis, seat belt mechanisms |
| Procedures Included | |
| Maintenance: | Scheduled maintenance, fluid changes, filter replacements, spark plug replacement, belt inspection/replacement |
| Repair: | Step-by-step disassembly, repair, and reassembly for all major vehicle systems |
| Troubleshooting: | Diagnostic flowcharts, symptom-based troubleshooting guides |
| Diagnostics: | OBD-II diagnostic trouble codes (DTCs) interpretation and diagnostic procedures |
| Technical Specifications: | Torque values, clearances, electrical specifications, component tolerances |
| Illustrations: | Detailed diagrams, exploded views, and photographs |
| Technical Depth | |
| Depth: | Comprehensive, suitable for professional technicians and advanced DIY enthusiasts |
| Manual Specifications | |
| File Format | |
| Format: | |
| Print Quality | |
| Quality: | Full Printable (High Resolution) |
| Zoom: | Zoom IN/OUT Functionality |
| Binding Type | |
| Binding: | N/A (Digital Download) |
| Paper Type | |
| Paper: | N/A (Digital Download) |
| Requirements | |
| Software Requirements: | Adobe PDF Reader, WinZip |
| Compatibility: | All Versions of Windows & Mac |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | Inline 4-cylinder, DOHC |
| Displacement: | 2.0 Liters (1998 cc) |
| Bore X Stroke: | 86.0 mm x 86.0 mm |
| Compression Ratio: | 9.5:1 |
| Fuel Delivery: | Multi-Point Fuel Injection (MPI) |
| Horsepower Approx: | 130 hp @ 5800 RPM (varies slightly by market) |
| Torque Approx: | 185 Nm (137 lb-ft) @ 4000 RPM (varies slightly by market) |
| Emission Control: | Catalytic Converter, EGR System |
| Engine Management: | Engine Control Module (ECM) |
| Performance | |
| 0 60 Mph Approx: | 10-11 seconds |
| Top Speed Approx: | 125 mph (200 km/h) |
| Transmission | |
| Standard | |
| Type: | 5-Speed Manual Transmission |
| Optional | |
| Type: | 4-Speed Automatic Transmission |
| Features | |
| Automatic Features: | Electronically controlled, torque converter lock-up |
| Fluid Type | |
| Manual: | API GL-4, SAE 75W-90 (Recommended) |
| Automatic: | Dexron III / Mercon compatible (Recommended) |
| Dimensions | |
| Exterior | |
| Length: | 4705 mm (185.2 in) |
| Width: | 1765 mm (69.5 in) |
| Height: | 1420 mm (55.9 in) |
| Wheelbase: | 2700 mm (106.3 in) |
| Weights | |
| Curb Weight Approx: | 1450 kg (3197 lbs) |
| Gross Vehicle Weight Rating Approx: | 1950 kg (4299 lbs) |
| Towing Capacity: | Not Recommended / Not Specified |
| Cargo | |
| Trunk Volume Approx: | 450 Liters (15.9 cu ft) |
| Safety Features | |
| Ratings | |
| NHTSA Front Impact Driver: | Good (for comparable models of the era) |
| NHTSA Front Impact Passenger: | Good (for comparable models of the era) |
| Active Features | |
| ABS: | Standard on most trims |
| Traction Control: | Optional on some trims |
| Passive Features | |
| Airbags: | Driver and Passenger Frontal Airbags, Optional Side Airbags |
| Seatbelts: | 3-point front and rear seatbelts, pretensioners for front seats |
| Child Anchors: | LATCH (Lower Anchors and Tethers for Children) system |
| Technology Features | |
| Infotainment | |
| Audio System: | Factory AM/FM stereo with CD player, optional premium sound system. Basic tone and balance controls. |
| Climate Control: | Manual or Automatic Climate Control depending on trim level, with A/C and heater. |
| Driver Assistance | |
| Cruise Control: | Standard on most models |
| Connectivity | |
| Phone Integration: | No factory Bluetooth or smartphone integration for this model year. |
| Maintenance | |
| Service Intervals | |
| Oil Change: | Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6 months, whichever comes first. |
| Air Filter: | Replace every 15,000 - 20,000 miles (24,000 - 32,000 km) |
| Spark Plugs: | Replace every 30,000 - 40,000 miles (48,000 - 64,000 km) |
| Transmission Fluid: | Automatic: Every 45,000 - 60,000 miles (72,000 - 96,000 km). Manual: Inspect periodically, change as needed. |
| Fluid Specifications | |
| Engine Oil: | SAE 5W-30 API SJ or SL, ILSAC GF-3 |
| Coolant: | Ethylene Glycol based, 50/50 mix with distilled water (Green or Orange OAT type) |
| Brake Fluid: | DOT 3 or DOT 4 |
| Known Issues | |
| Engine: | Potential for oil leaks from valve cover gasket, timing belt replacement is crucial to prevent catastrophic engine failure (refer to manual for intervals), occasional cooling system issues (thermostat, hoses). |
| Transmission: | Automatic transmission can sometimes exhibit harsh shifting or delayed engagement; fluid and filter changes are critical. |
| Electrical: | Interior electrical components (window regulators, power locks) can be prone to failure; check wiring harnesses for corrosion or damage, especially in older vehicles. |
| Suspension: | Worn suspension bushings and ball joints are common with age and mileage, leading to noise and poor handling. |
| Rust: | Rust can be an issue in certain climates, particularly around wheel wells, rocker panels, and underbody components. |
| Vehicle History | |
| Brand Heritage | |
| Manufacturer: | Daewoo Motor Co., Ltd. (South Korea) |
| Acquisition: | Daewoo was acquired by General Motors in 2002. The Leganza was later rebadged and sold as the Chevrolet Epica in some markets. |
| Model Evolution | |
| First Generation: | Introduced in 1997 (as Daewoo Espero replacement), based on the Daewoo Arcadia concept. |
| Design Influence: | Styled by Giorgetto Giugiaro of Italdesign. |
| Production | |
| Production Years: | 1997-2002 |
| Manufacturing Locations: | South Korea |
| Awards & Recognition | |
| Recognitions | |
| Industry Awards: | While not a major award winner, the Leganza was recognized for its stylish design and comfortable ride in automotive reviews of its era. |
| Ratings | |
| Consumer Satisfaction Indices: | Daewoo vehicles, in general, historically ranked lower in consumer satisfaction and reliability surveys compared to established Japanese and American brands of the time. This manual is crucial for maintaining and addressing potential issues. |