Daewoo Matiz 2004 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Matiz Year: 2004 Chassis Code: M100 / M150 (Facelifted M100) Market Segment: City Car / Mini Car 👋 Introduction Market Position Market Position:...

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标签: 2004 Car Daewoo Matiz

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Description

🏷️ Basic Information

Identification

Make:

Daewoo

Model:

Matiz

Year:

Chassis Code:

M100 / M150 (Facelifted M100)

Market Segment:

City Car / Mini Car

👋 Introduction

Market Position

Market Position:

Subcompact city car, known for affordability, maneuverability, and fuel efficiency.

Competitive Analysis

Competitors:

Chevrolet Spark (Global branding), Hyundai Atos, Kia Picanto, Fiat Seicento/Panda, Volkswagen Fox.

Key Features

Key Features:

Compact dimensions for urban environments, economical operation, surprisingly spacious interior for its size, distinctive styling.

Target Audience

Target Audience:

First-time car buyers, urban dwellers, budget-conscious consumers, small families.

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Repair Service Manual

Language:

English

Format:

PDF Download

Coverage Scope:

All Models, Engines, Trim Levels, and Transmission Types

📖 Manual Coverage

Systems Covered

Engine:

Detailed diagnostics, overhaul, repair, and troubleshooting for all engine variants (F8CV, F10D).

Engine Management:

Ignition system, fuel injection system (ECU, sensors, actuators), emission control systems.

Transmission:

Manual and Automatic transmission overhaul, repair, fluid service, and troubleshooting.

Drivetrain:

Front wheel drive system, CV joints, axles, differential.

Suspension:

Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment specifications.

Steering:

Power steering system (if equipped), steering rack, tie rods, column, hydraulic fluid specifications.

Brakes:

Front disc, rear drum brake systems, hydraulic lines, master cylinder, brake fluid specifications, ABS (if equipped), bleeding procedures.

Electrical System:

Charging system (alternator, battery), starting system (starter motor), lighting, horns, wipers, power windows, central locking, fuses, relays, wiring diagrams.

Body And Chassis:

Body panel removal and installation, doors, hood, trunk, interior trim, structural components, rust prevention, underbody protection.

Heating Ventilation Air Conditioning:

HVAC system operation, refrigerant recharge, component replacement (compressor, evaporator, condenser), cabin filter.

Fuel System:

Fuel tank, fuel pump, fuel lines, fuel filter replacement.

Cooling System:

Radiator, water pump, thermostat, coolant specifications, hoses, fan operation.

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, belt inspection/replacement.

Troubleshooting:

Systematic diagnostic procedures for common and complex issues, fault code interpretation (OBD-II if applicable).

Repair:

Detailed step-by-step instructions for component removal, installation, and repair of all major vehicle systems.

Rebuilds:

Engine and transmission rebuild procedures with torque specifications and clearances.

Diagnostics:

Guidance on using diagnostic tools, interpreting sensor data, and pinpointing fault causes.

Technical Depth

Depth Level:

Comprehensive (covering from basic maintenance to complete engine/transmission overhauls and electrical system diagnostics).

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely searchable text (depending on PDF origin/scan quality).

Printability:

Printable

Resolution:

High-resolution scans for clear diagrams and text.

Document Quality:

Professional technical documentation standard.

⚙️ Engine Specifications

Primary Engine F8Cv

Engine Type:

Inline 3-cylinder, 4-stroke

Displacement:

796 cc

Bore X Stroke:

68.5 mm x 72.0 mm

Compression Ratio:

9.3:1

Horsepower Ps Kw:

52 PS (38 kW) @ 6000 rpm

Torque Nm:

72 Nm @ 4600 rpm

Fuel System:

Multi-point Fuel Injection (MPFI)

Ignition System:

Distributorless Ignition System (DIS)

Emissions Standard:

Euro 3 (Euro IV in some markets)

Alternative Engine F10D

Engine Type:

Inline 4-cylinder, 4-stroke

Displacement:

995 cc

Horsepower Ps Kw:

58-63 PS (43-46 kW) depending on tune

Torque Nm:

86-92 Nm depending on tune

Fuel System:

Multi-point Fuel Injection (MPFI)

🔧 Transmission

Standard

Transmission Type:

5-speed Manual Transmission

Optional

Transmission Type:

3-speed Automatic Transmission

Features

Clutch Type:

Single dry plate, hydraulically operated

Automatic Transmission Details:

Torque converter type, limited gear ratios for efficiency.

📐 Dimensions

Exterior

Length:

Approx. 3,495 mm

Width:

Approx. 1,495 mm

Height:

Approx. 1,500 mm

Wheelbase:

Approx. 2,340 mm

Ground Clearance:

Approx. 140 mm

Weights

Curb Weight Kg:

Approx. 770 - 810 kg (depending on engine and trim)

Gross Vehicle Weight Kg:

Approx. 1,200 kg

Cargo

Luggage Capacity Liters:

Approx. 150 - 200 liters (expandable with rear seats folded)

🛡️ Safety Features

Ratings

Euro Ncap Rating:

2/5 Stars (for early models, 2000 - some aspects may apply to 2004 facelift)

Active Features

Optional on higher trims/markets

Electronic Brakeforce Distribution Ebd:

Typically coupled with ABS

Passive Features

Airbags:

Driver's airbag standard, passenger airbag optional on some models.

Seatbelts:

Front and rear seatbelts (3-point front, 2-point rear center).

Child Seat Anchors:

ISOFIX preparation on rear seats (availability may vary by market).

Body Structure:

Reinforced passenger safety cell.

💡 Technology Features

Infotainment

Infotainment System:

Basic AM/FM radio with CD player or cassette deck (depending on trim). Optional digital display for clock/radio.

Speakers:

Typically 2 or 4 speakers.

Driver Assistance

Driver Assistance Features:

Limited to ABS (optional), EBD (optional). No advanced electronic driver aids.

Connectivity

Connectivity Features:

Basic 12V power outlet for accessories. No USB or Bluetooth connectivity in standard configurations.

🔧 Maintenance

Service Intervals General

Oil Change Interval Km Miles:

Every 10,000 - 15,000 km or 12 months (whichever comes first).

Air Filter Replacement Km:

Every 20,000 - 30,000 km.

Spark Plug Replacement Km:

Every 30,000 - 40,000 km (depending on plug type).

Coolant Replacement Km Years:

Every 40,000 - 60,000 km or 2-3 years.

Transmission Fluid Change Km:

Manual: Check periodically. Automatic: Every 40,000 - 60,000 km.

Fluid Specifications

Engine Oil Type:

API SJ/SL, ACEA A3/B3 or higher; Viscosity: 5W-30, 10W-30, 10W-40 (refer to manual for exact climate/engine recommendations).

Engine Oil Capacity Liters:

Approx. 3.0 - 3.5 liters (with filter).

Coolant Type:

Ethylene glycol-based antifreeze/coolant (green or long-life pink/orange).

Brake Fluid Type:

DOT 3 or DOT 4.

Power Steering Fluid Type:

ATF (Automatic Transmission Fluid) Dexron II/III (if equipped).

Manual Transmission Fluid Type:

GL-4 SAE 75W-90 or 80W-90.

Automatic Transmission Fluid Type:

Dexron II/III compatible ATF.

Known Issues

Common Issues Engine:

Minor oil leaks from gaskets, occasional rough idle due to worn sensors or intake leaks.

Common Issues Transmission:

Wear in synchronizers for manual, occasional hesitant shifting in older automatics.

Common Issues Suspension:

Wear in control arm bushings and ball joints, requiring replacement due to road conditions.

Common Issues Electrical:

Corrosion in connectors, failure of alternator or starter motor, issues with power window regulators, intermittent warning lights.

Common Issues Body:

Rust formation in wheel arches, sills, and door bottoms, especially in humid or salty climates.

📚 Vehicle History

Brand Heritage

Brand Origin:

Daewoo Motors, South Korea (established 1982, later acquired by GM).

Model Evolution

First Generation M100:

Launched in 1997, designed by Italdesign Giugiaro.

Facelift M150:

Introduced around 2002/2003, featuring updated styling (front and rear bumpers, grille, headlights), and minor interior revisions.

Production

Manufacturing Locations:

South Korea (main), assembly plants in various countries (e.g., Poland, Romania, India - as Chevrolet Spark).

Production Years

Production Span:

1997 - 2011 (original Daewoo Matiz/Chevrolet Matiz), superseded by Chevrolet Spark generations.

🏆 Awards & Recognition

Recognitions

Industry Recognition:

Recognized for its affordability and suitability as an entry-level vehicle.

Ratings

Fuel Economy Rating:

Generally praised for good fuel efficiency, making it economical to run.