2004 Daewoo Factory Service and Repair Manual

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🏷️ Basic Information Identification Make: Daewoo Year: 2004 Product Name: 2004 Daewoo Factory Service and Repair Manual Generation Generation Identifier: This manual covers multiple models and potentially multiple generations of...

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类型: Car

斯库: 119364

标签: 2004 Car Cars Daewoo Kalos

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Daewoo

Year:

Product Name:

2004 Daewoo Factory Service and Repair Manual

Generation

Generation Identifier:

This manual covers multiple models and potentially multiple generations of those models within the 2004 model year context.

👋 Introduction

Market Position

Market Position:

Targets DIY enthusiasts and independent repair shops seeking authentic, dealer-level repair information for a range of Daewoo models.

Competitive Analysis

Competitive Analysis:

Directly competes with generic aftermarket repair manuals by offering OEM accuracy and completeness, often at a more accessible price point than dealer-specific resources.

Key Features

Key Features:

OEM accuracy, detailed diagrams and photos, comprehensive troubleshooting, model-specific coverage, instant digital delivery, future download support.

Value Proposition

Value Proposition:

Empowers owners to perform their own maintenance and repairs confidently, saving significant costs compared to dealership services.

📋 Manual Details

Coverage Areas

Covered Models:

Daewoo Evanda, Daewoo Rezzo, Daewoo Tacuma, Daewoo Lacetti, Daewoo Nubira, Daewoo Kalos, Daewoo Matiz

Page Count

Estimated Page Count:

Varies significantly by model, but likely several hundred pages per model for comprehensive coverage.

Manual Type

Manual Type:

Factory Service and Repair Manual (OEM)

Language

Language:

Likely English, with potential for other languages depending on regional distribution.

Format

Format:

PDF (Digital Download)

📖 Manual Coverage

Systems Covered

Engine:

Complete engine diagnostics, repair, and overhaul procedures for all specified engine variants.

Fuel System:

Fuel injection system, fuel pump, injectors, fuel pressure regulation, evaporative emission control.

Ignition System:

Ignition coils, spark plugs, wiring, ignition timing, coil-on-plug systems.

Cooling System:

Radiator, thermostat, water pump, cooling fans, coolant types and capacities.

Exhaust System:

Exhaust manifolds, catalytic converter, mufflers, oxygen sensors, emissions control.

Transmission Manual:

Clutch, gearbox overhaul, shift linkages, fluid specifications, repair procedures.

Transmission Automatic:

Automatic transmission overhaul, valve body, torque converter, fluid specifications, electronic controls.

Drivetrain Front Wheel Drive:

CV joints, drive axles, differential, wheel bearings.

Suspension Front:

MacPherson struts, control arms, ball joints, bushings, alignment specifications.

Suspension Rear:

Multi-link, torsion beam, shock absorbers, bushings, alignment specifications.

Brakes Front:

Disc brake systems, calipers, pads, rotors, ABS components.

Brakes Rear:

Disc or drum brake systems, calipers/wheel cylinders, pads/shoes, rotors/drums, parking brake.

Steering:

Power steering system, pump, rack and pinion, steering column, tie rod ends.

Electrical System:

Battery, alternator, starter, wiring diagrams, fuses, relays.

Lighting System:

Headlights, taillights, interior lights, bulb types and replacement.

Climate Control:

HVAC system, A/C compressor, refrigerant, heater core, climate control modules.

Body And Frame:

Body panel removal/installation, door mechanisms, glass replacement, structural repair basics.

Interior Trim:

Dashboard removal, seat removal, headliner, door panels.

Safety Systems:

Airbag system diagnostics and replacement, seatbelt mechanisms.

Engine Control Module ECM:

ECM diagnostics, sensors, actuators, ECU flashing/reprogramming procedures.

Procedures Included

Preventative Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, belt inspections.

Scheduled Maintenance:

Detailed maintenance schedules based on mileage and time for all covered vehicles.

Troubleshooting Diagnostics:

Systematic diagnostic procedures for common and complex issues, fault code interpretations.

Repair Procedures:

Step-by-step instructions for component replacement and repair for all major vehicle systems.

Component Removal Installation:

Detailed guides for removing and installing virtually all mechanical and electrical components.

Torque Specifications:

Precise torque values for all critical fasteners, essential for proper assembly.

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle circuits, aiding in electrical diagnostics.

Adjustment Procedures:

Procedures for adjusting brakes, clutch, throttle linkage, and other mechanical systems.

Special Tools:

Identification and usage of any specialized tools required for specific repair tasks.

Technical Depth

Depth Of Coverage:

Comprehensive from basic maintenance to complete engine and transmission rebuilds, advanced diagnostics.

📊 Manual Specifications

File Format

File Format:

Print Quality

Print Quality:

High-resolution, suitable for printing individual pages or the entire manual. Includes diagrams and photos.

Binding Type

Binding Type:

N/A (Digital Format - Printable)

Paper Type

Paper Type:

N/A (Digital Format - Printable)

Searchability

Searchability:

Fully indexed and searchable PDF content for quick information retrieval.

Portability

Portability:

Highly portable on smartphones, tablets, PCs, and Macs.

⚙️ Engine Specifications

Primary Engine Evanda

Engine Displacement:

2.0L (likely E-TEC II engine family, or GM Ecotec X20SED)

Horsepower:

Approximately 130-135 hp (for 2.0L)

Torque:

Approximately 185-190 Nm (for 2.0L)

Primary Engine Rezzo Tacuma

Engine Displacement:

1.6L, 1.8L, 2.0L (likely F-series engines or GM variants)

Primary Engine Lacetti Nubira

Engine Displacement:

1.4L, 1.6L, 1.8L, 2.0L (likely E-TEC, Ecotec families)

Primary Engine Kalos Matiz

Engine Displacement:

1.0L, 1.2L, 1.4L (likely F-series or GM small-block variants)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) across all models.

Fuel Type

Fuel Type:

Unleaded Gasoline

Emission Control

Emission Control Systems:

Catalytic converters, oxygen sensors (O2 sensors), evaporative emission control (EVAP) systems.

🔧 Transmission

Transmissions Covered

Transmissions:

Both manual and automatic transmissions are covered for applicable models.

Manual Transmission Details

Gear Count:

Typically 5-speed manual transmissions.

Automatic Transmission Details

Gear Count:

Typically 4-speed automatic transmissions.

Clutch Type

Clutch Type:

Dry, single-plate clutch for manual transmissions.

Transmission Fluid Type

Manual Transmission Fluid:

API GL-4 or GL-5, SAE 75W-85 or 75W-90 (specific to model and transmission type, consult manual for exact specification).

Automatic Transmission Fluid:

Dexron III or equivalent (specific to model and transmission type, consult manual for exact specification).

📐 Dimensions

Exterior Dimensions

Exterior Dimensions Variance:

Dimensions vary significantly across the seven listed models due to different vehicle classes (sedan, hatchback, MPV).

Wheelbase

Wheelbase Range:

Approx. 2500mm - 2700mm (typical range for these models).

Weights

Curb Weight Range:

Approx. 1100kg - 1500kg (typical range for these models).

Tire Sizes

Tire Size Range:

Commonly 175/70R14, 185/65R15, 195/60R15, 205/50R16 depending on model and trim. Specifics in manual.

Bolt Pattern

Wheel Bolt Pattern:

Commonly 4x100 or 5x110 bolt patterns. Specifics in manual.

🛡️ Safety Features

Ratings

Safety Ratings General:

Safety ratings for Daewoo vehicles of this era varied, with some models performing moderately in crash tests. Refer to specific NHTSA or Euro NCAP reports for individual models if available.

Active Features

Active Safety Features:

Anti-lock Braking System (ABS) often optional or standard on higher trims, Electronic Brake-force Distribution (EBD).

Passive Features

Passive Safety Features:

Front airbags for driver and passenger, seatbelt pretensioners, reinforced body structure.

Child Safety

Child Seat Anchors:

ISOFIX or LATCH anchor points for child seats are generally present on models designed for family use.

💡 Technology Features

Infotainment

Infotainment Systems:

Basic AM/FM radio with CD player, cassette player (on some models), and often auxiliary input. Limited to analog systems for this era.

Driver Assistance

Driver Assistance Features:

Minimal to non-existent. Primarily focused on core driving mechanics. Cruise control may be present on higher trims.

Connectivity

Connectivity Features:

No Bluetooth or smartphone integration typically available. Manual covers the repair of basic electronic modules.

🔧 Maintenance

Service Intervals Engine Oil

Engine Oil Change Interval:

Typically 7,500 to 15,000 km (4,500 to 9,000 miles) or 6-12 months, depending on oil type and driving conditions. Consult manual for specific interval.

Service Intervals Air Filter

Engine Air Filter Replacement:

Every 20,000 to 30,000 km (12,000 to 18,000 miles) or as needed based on inspection. Consult manual.

Service Intervals Spark Plugs

Spark Plug Replacement:

100,000 km (60,000 miles) for standard plugs, potentially longer for iridium/platinum. Consult manual for specific plug type and interval.

Fluid Specifications

Engine Oil Specification:

SAE 5W-30, 5W-40, 10W-30, or 10W-40, API SN/SP or ILSAC GF-5/GF-6, depending on engine and climate. Consult manual for exact specification.

Coolant Specification:

Ethylene glycol based antifreeze/coolant (e.g., HOAT - Hybrid Organic Additive Technology) in a 50/50 mix with distilled water. Consult manual for exact type and capacity.

Brake Fluid Specification:

DOT 3 or DOT 4 hydraulic brake fluid. Consult manual for exact specification.

Known Issues

Common Issues General:

Minor electrical gremlins, suspension wear (bushings, ball joints), early signs of rust on body panels in some regions, occasional transmission solenoid issues in automatics. Manual provides solutions.

📚 Vehicle History

Brand Heritage

Brand Heritage:

Daewoo Motors was a South Korean automobile manufacturer, established in 1982. It was part of the Daewoo Group conglomerate. The brand underwent significant changes and eventual acquisition by General Motors.

Model Evolution

Model Evolution Overview:

The listed models represent a diverse range of Daewoo's global offerings during the early 2000s, often based on platforms developed in partnership or acquired from other manufacturers (e.g., GM).

Production Notes

Production Period:

Many of these models were produced through the early to mid-2000s, with some continuing under different branding (e.g., Chevrolet) after GM's acquisition.

🏆 Awards & Recognition

Recognitions

Awards And Recognitions:

Specific awards for these individual Daewoo models from 2004 are not widely documented or prominent in automotive history. The focus was on affordability and utility.