2004 Daewoo NUBIRA / LACETTI Service Repair Workshop Manual Download PDF

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This manual covers all 2004 Nubira and Lacetti models, chassis code J200, produced globally. The Nubira/Lacetti is a compact car known for its affordability and practicality, offering a range of...

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标签: 2004 Aisin Car Daewoo Industrial Equipment & Tools LACETTI Material Handling NUBIRA Transmissions Gearboxes Vehicle Parts & Accessories

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Description

This manual covers all 2004 Nubira and Lacetti models, chassis code J200, produced globally. The Nubira/Lacetti is a compact car known for its affordability and practicality, offering a range of engine options including 1.4L, 1.6L, and 1.8L DOHC gasoline engines, producing approximately 94-122 horsepower. Available in sedan, hatchback, and wagon body styles, this vehicle was positioned as a value-oriented option in a competitive market, often compared to models like the Honda Civic and Toyota Corolla. Its design and engineering reflect the era's focus on fuel efficiency and everyday usability for families and commuters. This comprehensive Factory Service Repair Workshop Manual provides detailed, step-by-step instructions and factory-level technical information for the maintenance, diagnosis, and repair of your Nubira/Lacetti. It covers all major vehicle systems, including engine mechanicals, cooling, electrical, exhaust, suspension, brakes, driveline, steering, HVAC, and restraint systems. Additionally, it includes extensive coverage of body repair, electrical systems, and HVAC repair, along with diagnostic procedures, troubleshooting guides, and torque specifications. This resource is designed to assist both do-it-yourself owners and professional mechanics in keeping their vehicle in optimal working condition.

🏷️ Basic Information

Identification

Make:

Daewoo

Model:

Nubira / Lacetti

Year:

Codes

Chassis Code:

J200 (Global)

👋 Introduction

Market Position

Vehicle Segment:

Compact/Small Family Car

Competitive Analysis

Key Competitors 2004:

Hyundai Elantra, Kia Spectra, Ford Focus, Chevrolet Cavalier, Honda Civic, Toyota Corolla

Key Features

Manual Value Proposition:

Inexpensive way to keep vehicle working properly, provides step-by-step instructions and detailed diagrams

Manual Target Audience:

Do-it-yourselfers and experienced mechanics

📋 Manual Details

Coverage Areas

Covered Model Variants:

All 2004 Daewoo Nubira/Lacetti models worldwide

Additional Manuals Included:

Body Repair Manual, Labor Time Guide, Electrical Wiring Diagrams

Page Count

Estimated Page Count:

Extensive (specific count not provided, but covers all sections listed)

Manual Type

Manual Type:

Factory Service Repair Workshop Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

1.4L DOHC, 1.6L DOHC, 1.8L DOHC engine mechanicals

Engine Systems:

Cooling, Electrical, Controls, Exhaust

Suspension Systems:

Diagnosis, Wheel Alignment, Front, Rear, Tires, Wheels

Driveline Axle:

Automatic Transaxle Drive Axle, Manual Transaxle Drive Axle

Brake Systems:

Hydraulic Brakes, Master Cylinder, Power Booster, Front Disc, Rear Disc, Rear Drum, ABS, Parking Brake

Transmission Systems:

ZF 4HP16 Automatic, AISIN Automatic, Five-Speed Manual Transaxle, Clutch

Steering Systems:

Power Steering System, Pump, Gear, Steering Wheel and Column

HVAC Systems:

Heating, Ventilation, Air Conditioning (Manual and Automatic Control)

Restraint Systems:

Seat Belts, Supplemental Inflatable Restraints (SIR)

Body And Accessories:

Body Wiring, Lighting, Horns, Wipers/Washers, Instrumentation, Audio, Interior/Exterior Trim, Seats, Waterleaks, Windnoise, Squeaks/Rattles, Glass/Mirrors, Frame, Underbody, Bumpers, Fascias, Doors, Roof, Front/Rear Body Ends, Remote Keyless Entry, AntiTheft Systems, Immobilizer

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements

Repair:

Component-level repair and replacement procedures for all covered systems

Diagnostics:

Troubleshooting guides, diagnostic trouble codes (DTCs) interpretation, symptom-based diagnostics

Disassembly Assembly:

Complete step-by-step disassembly and reassembly of vehicle components

Electrical Diagnosis:

Wiring diagrams, component testing, circuit analysis

Body Repair:

Comprehensive body repair procedures including frame alignment, panel replacement, dent repair, and rust prevention.

Electrical Systems:

Detailed wiring diagrams for all electrical systems, component testing, troubleshooting of lighting, audio, power windows, etc.

HVAC Repair:

Detailed procedures for HVAC system diagnosis and repair, including refrigerant handling (where applicable), component replacement (compressor, evaporator, heater core), and control systems.

Suspension And Steering Repair:

Diagnosis of suspension noises, alignment procedures, replacement of shocks, struts, ball joints, tie rods, and steering gear components.

Brake System Repair:

Complete brake system overhaul, including pad/shoe replacement, caliper/wheel cylinder service, master cylinder replacement, bleeding procedures, and ABS system troubleshooting.

Technical Depth

Depth Of Coverage:

Comprehensive factory-level detail suitable for DIY and professional mechanics

Diagrams Illustrations:

High-quality diagrams, exploded views, and illustrations for visual guidance

Specification Detail:

Includes torque specifications for critical fasteners, electrical resistance values, pressure readings, and diagnostic parameters.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Print Quality

Printability:

All pages printable

Binding Type

Binding:

Digital Download (N/A for physical binding)

Paper Type

Paper Type:

Digital (N/A for physical paper type)

Compatibility

Operating Systems:

Compatible with all versions of Windows & Mac

Requirements

Software Requirements:

Adobe PDF Reader & WinZip (for initial download)

⚙️ Engine Specifications

Primary Engine

Engine Options:

1.4L DOHC I4, 1.6L DOHC I4, 1.8L DOHC I4

Performance

Horsepower Range:

Approximately 94-122 hp (dependent on engine variant)

Torque Range:

Approximately 130-165 Nm (dependent on engine variant)

Fuel System

Fuel Delivery:

Electronic Multi-Port Fuel Injection (MPI)

Engine Codes

Typical Engine Codes:

T14SED (1.4L), T16SED (1.6L), T18SED (1.8L) - Note: Specific codes may vary by market.

🔧 Transmission

Standard

Standard Transmission:

5-Speed Manual Transaxle

Optional

Optional Transmission:

4-Speed Automatic Transaxle (ZF 4HP16 or Aisin)

Features

Transmission Notes:

Manual covers clutch system, automatic covers specific ZF and Aisin units.

📐 Dimensions

Exterior

Body Styles:

4-door Sedan, 5-door Hatchback, 5-door Wagon (availability varied by market)

Weights

Curb Weight Range:

Approximately 1200 - 1350 kg (depending on body style and engine)

🛡️ Safety Features

Ratings

Crash Test Info:

Limited specific global ratings available for 2004; local market tests may exist.

Active Features

Active Safety Features:

Antilock Brake System (ABS) (often optional), Power Assisted Brakes

Passive Features

Passive Safety Features:

Front airbags, Seat belts (potentially pre-tensioners), Supplemental Inflatable Restraints (SIR) - coverage detailed in Section 8B.

💡 Technology Features

Infotainment

Audio Systems:

Factory fitted radio/cassette/CD players. Basic sound systems common for the era.

Driver Assistance

Driver Assistance Features:

Limited; primarily focused on ABS if equipped. No advanced electronic driver aids typically found on modern vehicles.

Connectivity

Connectivity Features:

Basic connectivity, often with auxiliary inputs for external devices if later in the production run or optioned.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 7,500-10,000 miles (12,000-15,000 km) or 6-12 months, depending on driving conditions and oil used. Consult manual for specifics.

Timing Belt Replacement:

Usually recommended around 60,000 miles (100,000 km) or 4-5 years for DOHC engines. Crucial for preventing catastrophic engine damage.

Fluid Specifications

Engine Oil Specification:

API SN/SP or ILSAC GF-6/GF-6A, SAE 5W-30 or 5W-40 (check manual for exact viscosity based on climate and engine).

Coolant Specification:

GM Dex-Cool compatible coolant (orange) or equivalent silicate-free, ethylene glycol-based antifreeze with deionized water (50/50 mix).

Brake Fluid Specification:

DOT 3 or DOT 4

Transmission Fluid Automatic:

Dexron-III (or compatible MERCON/Dexron-VI for newer specs if applicable) for ZF 4HP16/Aisin units. Crucial to use the correct fluid specified in the manual.

Transmission Fluid Manual:

API GL-4 SAE 75W-85 or 75W-90 gear oil. Check manual for specific capacity and type.

Known Issues

Common Problems:

Early models may exhibit issues with suspension components (bushings, ball joints), HVAC blower motors, and occasional electrical gremlins. Timing belt integrity is critical. Oil leaks from valve cover gaskets can occur.

📚 Vehicle History

Brand Heritage

Daewoo Context:

Daewoo Motor was a South Korean automobile manufacturer, part of the Daewoo Group. The Nubira/Lacetti platform succeeded models like the Lanos and Cielo.

Model Evolution

J200 Platform Introduction:

The J200 generation of the Nubira/Lacetti was introduced around 2002/2003, marking a significant styling and engineering update from the previous generation.

Production

Manufacturing Locations:

Primarily South Korea (GM Daewoo), but also produced under license or rebadged in various global markets.

🏆 Awards & Recognition

Recognitions

Awards And Ratings:

Daewoo vehicles of this era generally did not receive significant mainstream automotive awards in major Western markets compared to established Japanese and American competitors. Focus was on affordability and value.