Daewoo Sens 1997 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Sens Year: 1997 Product Name: Daewoo Sens 1997 Workshop Repair Service Manual PDF Download 👋 Introduction Market Position Market Segment: Subcompact/Compact Car Competitive...

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Description

🏷️ Basic Information

Identification

Make:

Daewoo

Model:

Year:

Product Name:

Daewoo Sens 1997 Workshop Repair Service Manual PDF Download

👋 Introduction

Market Position

Market Segment:

Subcompact/Compact Car

Competitive Analysis

Competitors 1997:

Hyundai Excel, Kia Sephia, Ford Festiva, Chevrolet Cavalier, Toyota Corolla (lower trims)

Key Features

Value Proposition:

Affordable transportation with decent features for its class.

Target Audience:

Budget-conscious buyers, first-time car owners, commuters.

📋 Manual Details

Coverage Areas

All Models:

All Engines:

All Trims:

All Transmission Types:

Manual Type

Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Format:

PDF Download

Page Count

Estimated Pages:

High - Typically between 800-1500 pages for a comprehensive workshop manual covering all systems.

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Full Engine Overhaul, Timing Belts/Chains, Pistons, Rings, Valves, Bearings, Crankshaft, Cylinder Head, Block

Engine Fuel System:

Fuel Injection System, Fuel Pump, Injectors, Fuel Pressure Regulator, Fuel Filter Replacement

Engine Ignition System:

Spark Plugs, Ignition Coils, Distributor (if applicable), Ignition Timing

Cooling System:

Radiator, Water Pump, Thermostat, Hoses, Coolant Types and Capacities

Exhaust System:

Exhaust Manifold, Catalytic Converter, Muffler, Pipes, Emission Control Systems

Transmission Manual:

Clutch System, Gearbox Overhaul, Shifter Mechanism, Fluid Specifications

Transmission Automatic:

Torque Converter, Valve Body, Gearsets, Hydraulic Control System, Fluid Specifications, Transmission Control Unit (TCU)

Drivetrain:

Front Wheel Drive Axles, CV Joints, Differential (if applicable)

Suspension:

Front Struts/Coilovers, Rear Shock Absorbers, Control Arms, Ball Joints, Bushings, Springs

Steering:

Power Steering Pump, Rack and Pinion, Steering Column, Tie Rod Ends

Brakes:

Brake Discs, Calipers, Pads, Brake Lines, Master Cylinder, ABS System (if equipped), Parking Brake

Electrical System:

Battery, Alternator, Starter Motor, Wiring Diagrams, Fuses, Relays, Lighting System

Engine Control Unit ECU:

ECU Location, Diagnostic Trouble Codes (DTCs), Sensor Inputs/Outputs

Climate Control:

HVAC System, Air Conditioning Compressor, Evaporator, Condenser, Heater Core, Controls

Body And Frame:

Body Panel Repair, Door Mechanisms, Hood, Trunk, Chassis Alignment

Interior Components:

Dashboard Removal, Seat Mechanisms, Trim Panels

Procedures Included

Routine Maintenance:

Oil Changes, Filter Replacements, Fluid Checks and Top-offs, Tire Rotations

Troubleshooting:

Diagnostic Charts, Symptom-Based Troubleshooting Guides

Repair Procedures:

Step-by-step guides for component replacement and repair across all major systems

Disassembly Reassembly:

Detailed instructions for taking apart and putting back together vehicle components

Diagnostics:

Fault finding and identification for electrical, mechanical, and fuel systems

Torque Specifications:

Precise torque values for critical fasteners

Special Tools:

Identification and usage of specialized tools required for certain procedures

Body Repair Procedures:

Basic body panel alignment, replacement of bumpers, fenders, doors, and glass. Frame straightening data might be limited.

Safety Systems Repair:

Seatbelt repair/replacement, airbag system diagnostic information (though specific component replacement might be limited to authorized personnel).

Technical Depth

Depth:

Comprehensive (from basic maintenance to major component overhaul and advanced diagnostics)

📊 Manual Specifications

File Format

File Type:

Searchable Text:

Likely (standard for professional PDF manuals)

Print Quality

Printability:

Printable

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

G15MF (Likely, based on Daewoo Tico/Nexia engines)

Engine Type:

Inline 4-Cylinder, SOHC

Displacement:

1.5 Liters (1498 cc)

Performance

Horsepower Net:

Approx. 75-85 HP @ 5600-5800 RPM (est.)

Torque Net:

Approx. 80-88 lb-ft @ 3200-3600 RPM (est.)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline

Engine Management

Ignition System:

Distributorless Ignition System (DIS) or Distributor-based (depending on specific market/variant)

🔧 Transmission

Standard

Transmission Type:

5-Speed Manual

Optional

Transmission Type:

3-Speed Automatic (likely available on some trims/markets)

Features

Clutch Type:

Dry Single Plate

📐 Dimensions

Exterior

Body Style:

4-Door Sedan

Length:

Approx. 4050 mm (est.)

Width:

Approx. 1670 mm (est.)

Height:

Approx. 1400 mm (est.)

Wheelbase:

Approx. 2470 mm (est.)

Weights

Curb Weight:

Approx. 980 - 1050 kg (est.)

🛡️ Safety Features

Ratings

Crash Test Results:

Limited public data available for this specific model/year; expected to be basic for the era.

Active Features

Optional on higher trims or specific markets

Traction Control:

Unlikely to be standard or available

Passive Features

Airbags:

Driver airbag likely standard; passenger airbag optional or market dependent.

Seatbelts:

3-point front seatbelts, likely 2-point or 3-point rear

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM Radio with Cassette Player, possibly optional CD Player. Basic speaker setup.

Driver Assistance

Cruise Control:

Optional on higher trim levels.

Connectivity

Connectivity Features:

Limited to basic power accessories and optional power mirrors. No integrated Bluetooth or USB ports.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, whichever comes first.

Oil Filter Replacement:

With every oil change.

Air Filter Replacement:

Every 15,000 - 20,000 miles (24,000 - 32,000 km).

Spark Plug Replacement:

Every 30,000 - 40,000 miles (48,000 - 64,000 km).

Timing Belt Replacement:

Critical: Every 60,000 - 80,000 miles (96,000 - 128,000 km) or 5 years. Failure can cause severe engine damage.

Fluid Specifications

Engine Oil Type:

API SG/SH or higher, SAE 10W-30 or 10W-40 (check manual for specific viscosity based on climate).

Engine Oil Capacity:

Approx. 3.5 - 4.0 Liters (with filter change) - Exact capacity requires manual confirmation.

Coolant Type:

Ethylene Glycol based, typically a green long-life coolant. Check manual for specific OEM recommendation.

Transmission Fluid Manual:

API GL-4, SAE 75W-90 or 80W-90 Gear Oil.

Transmission Fluid Automatic:

Dexron III/Mercon compatible ATF (Automatic Transmission Fluid). Capacity approx. 5-7 Liters for full change.

Brake Fluid:

DOT 3 or DOT 4.

Power Steering Fluid:

ATF Dexron II/III compatible.

Known Issues

Engine Reliability:

Timing belt tensioner failure, minor oil leaks, potential for carbon buildup if not maintained.

Transmission Reliability:

Automatic transmission shift quality can degrade over time; clutch wear in manual transmissions is typical for mileage.

Electrical Issues:

Corrosion on grounds, minor sensor failures (e.g., coolant temp sensor), issues with power window regulators.

Suspension Components:

Wear in bushings, ball joints, and strut mounts due to age and road conditions.

Rust And Corrosion:

Body rust, especially in areas with harsh winters, can be a concern.

📚 Vehicle History

Brand Heritage

Brand Origin:

South Korea

Model Evolution

Daewoo Lineup Context:

Part of Daewoo's expansion in the 1990s, aiming to compete in the global compact car market. Often based on licensed platforms or developed in collaboration.

Platform Relation:

Likely related to or based on GM platforms, possibly a rebadged Opel/Vauxhall model or an in-house development using GM technology.

Production

Production Period Model:

The Daewoo Sens was produced from approximately 1995 to 1998, as a predecessor or sibling to models like the Nubira. The 1997 model year falls within this core production window.

Manufacturing Location:

Primarily South Korea, with potential assembly in other markets.

🏆 Awards & Recognition

Recognitions

Awards And Accolades:

Daewoo vehicles of this era generally did not receive significant industry awards in major automotive publications, focusing instead on affordability and basic functionality.