Daewoo Tico 1994 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Tico Year: 1994 Codes Vehicle Code: J100 (Initial Platform) 👋 Introduction Market Position Segment: Compact City Car / Kei Car (in certain markets)...

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标签: 1994 Car Daewoo Tico

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Description

🏷️ Basic Information

Identification

Make:

Daewoo

Model:

Year:

Codes

Vehicle Code:

J100 (Initial Platform)

👋 Introduction

Market Position

Segment:

Compact City Car / Kei Car (in certain markets)

Target Audience:

Budget-conscious consumers, urban commuters, first-time car buyers, drivers seeking economical transportation.

Competitive Analysis

Key Competitors 1994:

Suzuki Alto, Mitsubishi Minica, Daihatsu Mira, Hyundai Pony (depending on market).

Key Features

Design Philosophy:

Compact, fuel-efficient, economical to operate, simple and robust construction.

Primary Selling Points:

Affordability, maneuverability in urban environments, low running costs.

📋 Manual Details

Coverage Areas

Engine Coverage:

All gasoline engine variants

Transmission Coverage:

All manual and automatic transmission types

Trim Level Coverage:

All trim levels

Page Count

Estimated Pages:

Highly comprehensive (typically 500+ pages for this era's workshop manuals)

Manual Type

Type:

Workshop Repair Service Manual

Language

Language:

English (assumed primary language for PDF download, often includes other languages depending on origin)

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, camshafts, timing system, lubrication system, cooling system, fuel injection system (EFI).

Engine Performance:

Ignition system, emission control systems, engine diagnostics, troubleshooting.

Transmission Manual:

Clutch system, gearbox assembly, gear shifting mechanisms, overhaul procedures.

Transmission Automatic:

Automatic transmission assembly, torque converter, hydraulic control system, electronic control unit (if applicable), overhaul procedures.

Drivetrain:

Front-wheel drive system, drive shafts, CV joints, differential assembly.

Suspension:

Front suspension (MacPherson strut, control arms), rear suspension (semi-independent torsion beam or independent depending on exact spec), shock absorbers, springs, bushings.

Steering:

Steering column, steering gear (rack and pinion), power steering system (if equipped), steering linkage.

Brakes:

Front disc brakes, rear drum brakes (typical), hydraulic system, master cylinder, brake booster, parking brake system, ABS (if equipped).

Electrical:

Battery, starting system, charging system (alternator), lighting system, ignition system, instrument cluster, wiring diagrams for all circuits, fuses, relays.

Body And Interior:

Body panel removal/installation, door mechanisms, interior trim, seats, HVAC system, body sealing.

Procedures Included

Maintenance:

Scheduled maintenance (oil changes, filter replacements, tune-ups), fluid checks and changes, component inspections.

Repair:

Component repair and replacement for all major systems, engine rebuilds, transmission overhauls, brake system repairs.

Troubleshooting:

Diagnostic procedures, symptom-based troubleshooting, fault code interpretation (if applicable).

Diagnostics:

Diagnostic charts and flowcharts for common problems.

Specifications And Tolerances:

Detailed torque specifications, alignment settings, clearances, and wear limits for all components.

Technical Depth

Depth:

Comprehensive, covering everything from basic fluid checks and adjustments to complete engine and transmission rebuilds, including electrical system diagnostics and repair.

📊 Manual Specifications

File Format

File Type:

Portable Document Format (PDF)

Searchability:

Likely text-searchable for efficient information retrieval.

Print Quality

Print Readability:

Designed for clear printing of text, diagrams, and illustrations.

Binding Type

Digital Format:

N/A (Digital Download)

Paper Type

Digital Format:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

F8C (commonly, though variations may exist)

Engine Type:

Inline 3-cylinder, 4-stroke, naturally aspirated

Displacement:

796 cc (0.8 Liters)

Bore X Stroke:

68.5 mm x 72.0 mm (typical)

Compression Ratio:

9.3:1 (typical)

Performance

Horsepower Net:

Approx. 34-40 HP (at varying RPM, depending on specific calibration)

Torque Net:

Approx. 60-65 Nm (at varying RPM, depending on specific calibration)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI) or Carburetor (early models/markets)

Fuel Type:

Unleaded Gasoline (Octane rating as per manufacturer recommendation, typically 91 RON)

Engine Management

Ignition System:

Electronic ignition system (Distributorless or Distributor type)

Emission Control:

Catalytic converter, EGR (Exhaust Gas Recirculation) system, secondary air injection (depending on market regulations).

🔧 Transmission

Standard

Type Standard:

5-speed Manual Transmission

Optional

Type Optional:

3-speed Automatic Transmission

Features

Clutch Type:

Dry, single-plate, diaphragm spring clutch (for manual)

Gear Ratios:

Specific ratios for manual and automatic transmissions will be detailed in the manual.

Fluid Specifications

Manual Transmission Fluid:

API GL-4, SAE 75W-90 or 80W-90 gear oil (check manual for exact specification).

Automatic Transmission Fluid:

Dexron III or equivalent (check manual for exact specification).

📐 Dimensions

Exterior

Length:

Approx. 3,300 - 3,340 mm

Width:

Approx. 1,400 - 1,405 mm

Height:

Approx. 1,395 - 1,450 mm

Wheelbase:

Approx. 2,280 - 2,300 mm

Ground Clearance:

Approx. 140 - 150 mm

Weights

Curb Weight:

Approx. 700 - 750 kg

Gross Vehicle Weight Rating:

Approx. 1,100 - 1,200 kg

🛡️ Safety Features

Ratings

Crash Test Data:

Limited public data for 1994 models, generally expected to be basic for its era and class. Manual may cover structural integrity checks.

Active Features

Optional on some later models, likely not standard on 1994.

Traction Control:

Not typically available.

Passive Features

Airbags:

Driver airbag optional or not available on early models.

Seat Belts:

Standard front seat belts with potential for rear seat belts depending on market. Manual will cover adjustment and inspection.

Body Structure:

Designed with basic crumple zones and a reinforced passenger cell for the era.

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio with cassette player (optional CD player may have been available in higher trims).

Speakers:

Typically 2 or 4 speakers.

Driver Assistance

Cruise Control:

Not typically available.

Parking Sensors:

Not available.

Connectivity

Bluetooth:

Not available.

Usb Port:

Not available.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 - 7,500 km or 6-12 months, whichever comes first (refer to manual for exact interval).

Air Filter Replacement:

Every 15,000 - 20,000 km or annually.

Spark Plug Replacement:

Every 20,000 - 30,000 km (depending on plug type, e.g., standard vs. platinum).

Timing Belt Replacement:

Critical item, typically 80,000 - 100,000 km or 5-7 years. **FAILURE TO REPLACE CAN CAUSE SEVERE ENGINE DAMAGE.**

Fluid Specifications

Engine Oil Grade:

API SG or SH, SAE 10W-30 or 10W-40 (check manual for ambient temperature recommendations).

Engine Oil Capacity:

Approx. 3.0 - 3.5 Liters (with filter change).

Coolant Type:

Ethylene glycol based coolant, 50/50 mix with distilled water.

Brake Fluid Type:

DOT 3 or DOT 4.

Known Issues

Engine Performance:

Potential for carburetor issues (if equipped), idle speed instability, slight oil consumption with high mileage.

Electrical:

Corrosion on electrical connectors, intermittent issues with dashboard lights or accessories due to age.

Suspension And Steering:

Wear in bushings and ball joints, potential for play in steering rack due to age and mileage.

Rust:

Body corrosion, particularly in areas prone to moisture (wheel arches, sills, door bottoms), a common issue for vehicles of this age and origin.

📚 Vehicle History

Brand Heritage

Parent Company:

Daewoo Motor Company, part of the Daewoo Group (South Korea).

Model Evolution

Design Basis:

Based on the Suzuki Alto platform (under license/collaboration).

Introduction Year:

1991 (global introduction).

Production

Production Period:

1991-2001 (globally, with variations in specific markets).

Manufacturing Locations:

South Korea, and potentially licensed assembly plants in other countries.

🏆 Awards & Recognition

Recognitions

Market Perception:

Generally perceived as a budget-friendly and practical city car, rather than a recipient of major automotive awards. Its success was more in its affordability and accessibility.