Daewoo Tico 1993 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Tico Year: 1993 Model Code: KLEJ Vin Prefix: KLEJ 👋 Introduction Market Position Vehicle Segment: Microcar / City Car Target Audience: Budget-conscious consumers,...

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标签: 1993 Car Daewoo Tico

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Description

🏷️ Basic Information

Identification

Make:

Daewoo

Model:

Year:

Model Code:

Vin Prefix:

👋 Introduction

Market Position

Vehicle Segment:

Microcar / City Car

Target Audience:

Budget-conscious consumers, first-time car buyers, urban commuters.

Competitive Analysis

Key Competitors:

Suzuki Alto, Kia Pride, Hyundai Pony, Ford Festiva (in various markets).

Key Features

Design Philosophy:

Compact, fuel-efficient, practical, and affordable.

Distinguishing Factors:

Small footprint, nimble handling for city driving, low running costs.

📋 Manual Details

Coverage Areas

All Models Engines Trims Transmissions:

Page Count

Estimated Pages:

High (Detailed Workshop Manual - Estimate 500-1000+ pages based on typical workshop manuals of this era)

Manual Type

Manual Type:

Workshop Repair and Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Full overhaul, diagnosis, repair of all engine components (cylinder head, block, pistons, crankshaft, camshafts, valve train).

Engine Fuel System:

Fuel injection system (EFI), fuel pump, injectors, fuel pressure regulator, fuel filter replacement, diagnosis of fuel delivery issues.

Engine Ignition System:

Ignition coils, spark plugs, distributor (if applicable), ignition timing adjustment, diagnosis of ignition faults.

Cooling System:

Radiator, water pump, thermostat, cooling fan operation, hoses, coolant type and capacity, diagnosis of overheating.

Lubrication System:

Oil pump, oil filter, oil pan, oil pressure diagnosis, lubrication requirements and schedules.

Exhaust System:

Exhaust manifold, catalytic converter, muffler, pipes, diagnosis of exhaust leaks and backpressure.

Transmission Manual:

Clutch system, gearbox overhaul, gear selection diagnosis, transmission fluid specifications and replacement.

Transmission Automatic:

Diagnosis and repair of automatic transmission, fluid checks and replacement, torque converter information.

Drivetrain Axles:

Front axle, drive shafts, CV joints, differential maintenance and repair.

Suspension System:

Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment specifications.

Steering System:

Steering rack, power steering pump (if applicable), steering column, tie rods, diagnosis of steering issues.

Braking System:

Front and rear brakes (disc/drum), brake fluid type and bleeding procedure, brake pad and shoe replacement, master cylinder, brake lines, ABS (if equipped) diagnosis.

Wheels Tires:

Tire pressure specifications, wheel balancing and rotation, wheel bolt torque specifications.

Electrical System Battery:

Battery specifications, charging system diagnosis (alternator).

Electrical System Lighting:

Headlights, taillights, interior lighting, bulb replacement, wiring diagrams for lighting circuits.

Electrical System Wiring:

Comprehensive wiring diagrams for all vehicle systems, fuse box locations and functions, relay identification.

Body Exterior:

Body panel removal and installation, door mechanisms, hood, trunk, bumpers, glass replacement, bodywork repair guidelines.

Body Interior:

Dashboard removal, seat adjustment and removal, interior trim panel replacement, HVAC system controls.

HVAC System:

Air conditioning system diagnosis and service, heater core, blower motor, refrigerant types.

Emissions Control:

Emission control systems, catalytic converter, oxygen sensors, EGR system (if applicable), diagnosis of emission-related faults.

Procedures Included

Routine Maintenance:

Oil and filter changes, air filter replacement, spark plug replacement, fuel filter replacement, coolant checks and changes, belt inspections and replacement.

Troubleshooting Diagnostics:

Systematic diagnostic procedures for common and uncommon faults, flow charts, symptom-based troubleshooting.

Component Replacement:

Detailed step-by-step instructions for replacing all major and minor components.

Rebuilding Overhauling:

Comprehensive instructions for engine, transmission, and other major component overhauls.

Torque Specifications:

All critical torque values for fasteners throughout the vehicle.

Wiring Diagrams:

Full, detailed wiring diagrams for all electrical circuits, including color codes.

Special Tools:

Identification and usage of any special tools required for specific repairs.

Technical Depth

Depth Level:

Comprehensive Workshop Manual (covering everything from basic maintenance to complete engine and transmission rebuilds).

📊 Manual Specifications

File Format

File Type:

Searchable Text:

Likely Searchable (depending on PDF conversion quality)

Printable:

Print Quality

Image Resolution:

High (typical for professional service manuals)

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Quality:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code:

Engine Type:

Inline 3-cylinder, 4-stroke, SOHC

Displacement:

796 cc

Bore X Stroke:

68.5 mm x 72.0 mm

Compression Ratio:

9.3:1

Performance

Horsepower Ps:

38-41 PS @ 5500 rpm (market dependent)

Horsepower Hp:

37-40 HP @ 5500 rpm (market dependent)

Torque Nm:

57-60 Nm @ 3000-3500 rpm (market dependent)

Torque Lb Ft:

42-44 lb-ft @ 3000-3500 rpm (market dependent)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI) or Carbureted (early models/markets)

Fuel Type:

Unleaded Gasoline

Fuel Tank Capacity Liters:

30 Liters

Fuel Tank Capacity Gallons:

7.9 Gallons

🔧 Transmission

Standard

Transmission Type:

5-speed Manual

Optional

Transmission Type Optional:

3-speed Automatic (less common)

Features

Clutch Type:

Single dry plate

📐 Dimensions

Exterior

Length Mm:

3495 mm

Width Mm:

1495 mm

Height Mm:

1470 mm

Wheelbase Mm:

2335 mm

Front Track Mm:

1300 mm

Rear Track Mm:

1290 mm

Ground Clearance Mm:

140 mm

Weights

Curb Weight Kg:

700-750 kg (approx.)

Gross Vehicle Weight Rating Kg:

1100 kg (approx.)

Towing Capacity Kg:

Not Recommended/Specified

Cargo

Cargo Volume Liters:

Limited (typical for microcars)

🛡️ Safety Features

Ratings

Crash Test Results:

Limited verifiable data available for 1993 models; generally considered to have minimal safety features by modern standards.

Active Features

Optional or not available on most early models.

Traction Control:

Not available.

Passive Features

Airbags:

Driver airbag typically optional or not fitted on base models.

Seatbelts:

Front three-point, rear lap belts.

Body Structure:

Designed for urban mobility, basic impact absorption.

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio with cassette player, often with 2 speakers. Aftermarket upgrades common.

Driver Assistance

Cruise Control:

Not available.

Connectivity

Bluetooth:

Not available.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 5,000 km or 6 months (whichever comes first).

Oil Filter Change:

At every engine oil change.

Air Filter Replacement:

Every 10,000 km or annually.

Spark Plug Replacement:

Every 20,000 km.

Fuel Filter Replacement:

Every 20,000 km.

Coolant Replacement:

Every 2 years or 40,000 km.

Fluid Specifications

Engine Oil Type:

API SG or SH, SAE 10W-30 or 10W-40 (check manual for specific climate recommendations).

Engine Oil Capacity Liters:

Approx. 3.0 Liters (with filter change).

Transmission Fluid Type Manual:

API GL-4 SAE 75W-90 (Gear oil).

Transmission Fluid Type Auto:

Dexron III ATF or equivalent.

Coolant Type:

Ethylene Glycol based coolant, 50/50 mix with distilled water.

Brake Fluid Type:

DOT 3 or DOT 4.

Known Issues

Common Wear Items:

Clutch wear, CV joint boots, suspension bushings, exhaust system corrosion.

Electrical Gremlins:

Wiring harness degradation, minor electrical faults common in older vehicles.

Engine Performance Slight Hesitation:

Can occur due to clogged fuel injectors, aging fuel pump, or ignition system issues.

Corrosion Prone Areas:

Wheel arches, sills, door bottoms, and exhaust system are susceptible to rust, especially in humid or salted environments.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

South Korea (Daewoo Motor Co., Ltd.)

Brand Acquisition:

Daewoo was acquired by General Motors in 2002.

Model Evolution

Design Basis:

Based on the Suzuki Alto (4th generation, chassis model SS80).

Introduction Year:

Production

Production Period:

1991-2001

Manufacturing Locations:

South Korea, Uzbekistan, Poland, Romania, Vietnam, Ukraine.

Sales Regions:

Primarily Asia, Europe, and some limited export markets.

🏆 Awards & Recognition

Recognitions

Industry Awards:

No significant industry awards reported for the Daewoo Tico.

Ratings

Consumer Ratings:

Generally rated as a highly economical and functional city car, with reliability depending heavily on maintenance and market.

Certifications

Safety Certifications:

Varies by market; generally met basic safety regulations of the time.