Daewoo Tico 1991-2001 Workshop Service Repair Manual

常规价格: $16.99
促销价: $16.99
常规价格
单价: 单价

20 people are viewing this right now

类型: Car

斯库: 55349

标签: 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 Car Daewoo Tico

产品多属性

Description

This manual covers the Tico, a subcompact city car produced from 1991 to 2001, specifically the First Generation (DB Series) chassis code DB11. Engineered for affordability and exceptional urban maneuverability, the Tico's design philosophy emphasizes compact dimensions and simple mechanics, making it ideal for budget-conscious commuters and new drivers. Its unique selling proposition lies in its extremely small size, facilitating effortless navigation and parking in congested city environments. The vehicle is equipped with a naturally aspirated 796 cc inline-3 engine, offering a fuel-efficient driving experience. This comprehensive Workshop Service Repair Manual provides detailed information for the maintenance and repair of your Tico across all covered model years from 1991 to 2001. It includes in-depth coverage of engine mechanical and electrical systems, manual transmission, brake systems, suspension, steering, body and chassis, electrical systems, and heating and ventilation. The manual details preventive maintenance schedules, troubleshooting guides for common issues, and step-by-step procedures for component overhaul and repair, ensuring owners and technicians have the resources needed to maintain the vehicle's optimal performance and longevity.

🏷️ Basic Information

Identification

Make:

Daewoo

Model:

Generation

Generation Name:

First Generation (DB Series)

Generation Years:

1991-2001

Codes

Chassis Codes:

👋 Introduction

Market Position

Market Segment:

Subcompact City Car

Target Audience:

Budget-conscious urban commuters, first-time car buyers.

Competitive Analysis

Key Competitors:

Suzuki Alto, Kia Pride, Hyundai Pony.

Key Features

Design Philosophy:

Compact, fuel-efficient, affordable, simple mechanics.

Unique Selling Proposition:

Extremely compact dimensions for urban maneuverability and parking ease.

📋 Manual Details

Coverage Areas

Covered Model Years:

1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001

Page Count

Estimated Page Count:

Over 300

Manual Type

Manual Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete overhaul, diagnosis, timing belt, lubrication, cooling system, fuel delivery, exhaust.

Engine Electrical:

Ignition system, starting and charging systems, fuel injection system (ECI), sensors, ECU diagnosis.

Transmission Manual:

Clutch system, gearbox overhaul, shifting mechanisms, drive shafts.

Transmission Automatic:

Not applicable for standard Tico models.

Brakes:

Front disc and rear drum brake systems, hydraulic lines, master cylinder, power booster, parking brake.

Suspension:

Front MacPherson struts, rear torsion beam, shock absorbers, springs, control arms, steering linkage.

Steering:

Manual steering rack and pinion system, steering column, tie rods, universal joints.

Body And Chassis:

Body panel repair, doors, windows, bumpers, interior trim, chassis lubrication points.

Electrical System:

Wiring diagrams, lighting systems, wipers and washers, horn, interior controls, fuse box layout.

Heating And Ventilation:

HVAC system components, blower motor, heater core, controls.

Fuel System:

Fuel tank, fuel pump, fuel filter, fuel lines, injectors.

Procedures Included

Preventive Maintenance:

Oil changes, filter replacements, spark plug replacement, fluid level checks, tire rotation.

Troubleshooting:

Diagnostic charts for common drivability issues, electrical faults, starting problems.

Engine Repair:

Piston and ring replacement, cylinder head gasket replacement, valve stem seals, bearing replacement.

Transmission Repair:

Clutch disc replacement, gearbox component replacement, synchro ring replacement.

Brake System Repair:

Brake pad and shoe replacement, caliper and wheel cylinder overhaul, brake bleeding.

Suspension And Steering Repair:

Strut replacement, ball joint replacement, tie rod end replacement, wheel bearing replacement.

Electrical Diagnostics:

Component testing, wiring harness repair, sensor troubleshooting.

Body Repair:

Door hinge adjustment, glass replacement, trim panel removal and installation.

Technical Depth

Depth:

Comprehensive factory-level detail, suitable for professional mechanics and experienced DIY enthusiasts. Includes detailed specifications, torque values, diagnostic procedures, and overhaul instructions.

📊 Manual Specifications

File Format

File Format:

Searchable Text:

Printable:

Print Quality

Image Resolution:

High (suitable for viewing diagrams and illustrations)

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline-3, Naturally Aspirated

Engine Code:

Displacement:

796 cc

Bore X Stroke:

72.0 mm x 66.0 mm

Compression Ratio:

8.3:1 (approx.)

Performance

Horsepower:

39 hp @ 5500 rpm (early models), 40 hp @ 5500 rpm (later models)

Torque:

57 Nm @ 3000 rpm (early models), 59 Nm @ 3200 rpm (later models)

Fuel System

Fuel Delivery:

Carburetor (early models), Electronic Multi-Point Fuel Injection (MPI) (later models, often designated as Tico-i).

Fuel Type:

Unleaded Gasoline

Fuel Tank Capacity:

30 Liters (approx.)

🔧 Transmission

Standard

Transmission Type:

5-speed Manual

Optional

Transmission Type:

3-speed Automatic (rarely offered, primarily in specific markets)

Features

Gear Ratios:

Specific ratios detailed in manual.

Clutch Type:

Dry, Single Plate, Diaphragm Spring

📐 Dimensions

Exterior

Length:

3,340 mm

Width:

1,400 mm

Height:

1,395 mm

Wheelbase:

2,300 mm

Ground Clearance:

150 mm (approx.)

Weights

Curb Weight:

630 - 660 kg (depending on trim and equipment)

Gross Vehicle Weight:

1000 kg (approx.)

🛡️ Safety Features

Ratings

Crash Test Results:

Not extensively tested by major safety organizations due to its market and era. Likely to have minimal safety features.

Active Features

Active Safety Systems:

Basic braking system, no ABS or stability control.

Passive Features

Passive Safety Features:

Seat belts (front likely standard, rear optional or basic lap belts), reinforced chassis structure.

💡 Technology Features

Infotainment

Infotainment System:

Basic AM/FM radio, optional cassette player. Limited features, no digital displays or advanced connectivity.

Driver Assistance

Driver Assistance Features:

None standard. Focus on basic transportation.

Connectivity

Connectivity Options:

🔧 Maintenance

Service Intervals

Engine Oil And Filter:

Every 5,000 - 7,500 km or 6 months, whichever comes first.

Air Filter:

Inspect every 10,000 km, replace as needed.

Spark Plugs:

Replace every 30,000 - 40,000 km.

Timing Belt:

Replace every 60,000 - 80,000 km or 4-5 years (critical maintenance item).

Fluid Specifications

Engine Oil Type:

API SG or higher, SAE 10W-30 or 10W-40 (check specific climate recommendations in manual).

Coolant Type:

Ethylene glycol-based, 50/50 mix with distilled water. Daewoo recommended coolant or equivalent.

Brake Fluid Type:

DOT 3 or DOT 4

Transmission Fluid Type:

API GL-4, SAE 75W-90 or 80W-90 (manual transmission).

Known Issues

Common Issues:

Carburetor tuning issues, ignition system problems (distributor, coil), water pump leaks, clutch wear, suspension component wear (ball joints, tie rods), potential rust in certain climates, electrical connector corrosion.

📚 Vehicle History

Brand Heritage

Brand Origin:

South Korea (originally Daewoo Motor Company)

Model Evolution

Development Basis:

Based on the Suzuki Alto (second generation, SA410), with Daewoo proprietary styling and powertrain updates.

Facelifts:

Minor cosmetic updates, including grille, headlights, and interior trim changes throughout its production run. Introduction of fuel-injected ('Tico-i') models in later years.

Production

Production Period:

1991-2001

Manufacturing Locations:

South Korea (primarily)

Discontinuation:

Replaced by the Daewoo Matiz (later Chevrolet Spark).

🏆 Awards & Recognition

Recognitions

Notable Awards:

None widely publicized. Marketed primarily on affordability and practicality.

Ratings

Consumer Satisfaction:

Variable, often cited for low running costs but basic features and build quality.