🏷️ Basic Information

Make:

Daihatsu

Model:

Altis

Model Generation:

Second Generation (E120 Platform - Specific to Altis variant)

Production Years Covered:

2002, 2003, 2004, 2005, 2006

👋 Introduction

Target Audience:

DIY enthusiasts and professional mechanics seeking to maintain and repair their Daihatsu Altis.

Advantage Over Paper:

More affordable, convenient to access, portable across devices, and printable on-demand compared to traditional paper manuals.

Completeness:

Complete official full factory service repair manual for all styles.

Usability:

Easy to use, step-by-step instructions, visual aids (photos and illustrations).

Cost Effectiveness:

Inexpensive way to keep the vehicle working properly, saving money on mechanic fees.

Accessibility:

Compatible with all Windows and Mac operating systems, accessible on PCs, laptops, smartphones, and tablets via web browser.

📋 Manual Details

Primary Coverage:

Complete Service and Repair

Secondary Coverage:

General Maintenance, Troubleshooting, Diagnostics, Electrical Systems, Bodywork, Chassis Components

Estimated Page Count:

Hundreds of pages (specific number not provided, but described as substantial)

Type:

Factory Service Repair Manual (FSM)

Language:

English

Format:

PDF (Digital Download)

📖 Manual Coverage

Engine Service And Repair:

Complete engine disassembly, assembly, diagnostics, component replacement, and overhaul procedures for all engine variants.

Transmission Service And Repair:

Detailed instructions for manual and automatic transmission service, repair, overhaul, and fluid management.

Brake System:

Service, inspection, repair, and component replacement for hydraulic and mechanical braking systems, including ABS if equipped.

Electrical System:

Comprehensive coverage of all electrical components, circuits, fuses, relays, and diagnostic procedures.

Wiring Diagrams:

Detailed, color-coded wiring schematics for all vehicle systems to aid in diagnosis and repair.

Suspension And Steering:

Repair and maintenance for suspension components (shocks, struts, bushings, ball joints), steering system (rack and pinion, power steering).

Fuel System:

Service for fuel injection systems, fuel pumps, injectors, lines, and fuel tanks.

Cooling System:

Maintenance and repair of radiators, coolant pumps, thermostats, hoses, and fans.

Emission Control System:

Information on emission control components, catalytic converters, exhaust systems, and related diagnostics.

HVAC System:

Service and repair of heating, ventilation, and air conditioning (HVAC) systems, including refrigerant handling.

Chassis And Body:

Procedures for chassis repair, body panel alignment, interior trim, and exterior component replacement.

Restraint System:

Information on airbags, seatbelts, and related safety systems.

Differential And Drive Axles:

Service and repair for drivetrain components, including differentials and drive axles.

General Maintenance:

Routine maintenance tasks such as oil changes, fluid checks, filter replacements, and inspections.

Troubleshooting:

Step-by-step diagnostic guides for identifying and resolving common and complex vehicle issues.

Engine Rebuilding:

Detailed instructions for engine disassembly, cleaning, inspection, machining, and reassembly.

Transmission Overhaul:

Complete guides for disassembling, inspecting, repairing, and reassembling automatic and manual transmissions.

Brake Replacement:

Procedures for replacing brake pads, rotors, calipers, brake lines, and bleeding the brake system.

Suspension Component Replacement:

Detailed steps for replacing shocks, struts, coil springs, control arms, and ball joints.

Electrical Diagnostics:

Guidance on using multimeters, oscilloscopes, and diagnostic scan tools to troubleshoot electrical problems.

Fuel Injector Cleaning And Replacement:

Procedures for servicing fuel injectors, including cleaning and replacement.

Timing Belt Replacement:

Instructions for replacing critical timing components to prevent engine damage.

Body Panel Alignment:

Guidelines for adjusting and aligning body panels for proper fit and finish.

Depth Of Coverage:

Comprehensive, from basic DIY maintenance to advanced mechanical and electrical repair, suitable for experienced mechanics and dedicated DIYers.

Detail Level:

Step-by-step instructions with hundreds of photos and illustrations guiding through each procedure, based on complete disassembly.

📊 Manual Specifications

File Type:

PDF

Searchability:

Likely searchable due to PDF format, enhancing usability.

Printability:

Fully printable, allowing users to print specific pages or the entire manual.

Binding:

N/A (Digital Format - PDF)

Paper Quality:

N/A (Digital Format - PDF)

⚙️ Engine Specifications

Engine Type:

Likely Inline-4 (I4) gasoline engine(s). Specific displacement not provided, but common for this era/segment might include 1.8L or 2.0L.

Horsepower Range:

Estimated 120-140 hp for 1.8L, 140-160 hp for 2.0L (typical for this class and period).

Torque Range:

Estimated 170-180 Nm for 1.8L, 180-200 Nm for 2.0L (typical).

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline

🔧 Transmission

Standard Transmission:

Likely a 4-speed automatic transmission.

Optional Transmission:

A 5-speed manual transmission may have been available on certain trims or markets.

Transmission Fluid Type:

Refer to manual for specific ATF type (e.g., Dexron III/Mercon or equivalent).

📐 Dimensions

Body Styles:

Sedan

Curb Weight Estimate:

Approximately 1200-1350 kg (depending on engine and trim).

🛡️ Safety Features

Crash Test Information:

Specific crash test ratings for the 2002-2006 Daihatsu Altis are market-dependent and may require specific regional data. Manual will likely detail structural integrity and safety component design.

ABS:

Anti-lock Braking System (ABS) likely available as an option or standard on higher trims.

Airbags:

Front airbags for driver and passenger likely standard. Side airbags may be optional.

💡 Technology Features

Audio System:

Standard AM/FM radio with CD player or cassette player. Higher trims may feature improved speaker systems.

Cruise Control:

Likely available on higher trim levels.

Auxiliary Input:

Unlikely to be standard; may have been an aftermarket addition.

🔧 Maintenance

Oil Change Interval:

Typically every 5,000-10,000 km or 6-12 months, depending on driving conditions (refer to manual for exact recommendation).

Transmission Fluid Change:

Recommended every 40,000-80,000 km for automatic transmissions (refer to manual for specific interval).

Coolant Change:

Typically every 2-5 years or 50,000-100,000 km (refer to manual for exact specification).

Engine Oil Viscosity:

Commonly 5W-30 or 10W-30 synthetic or semi-synthetic oil (verify with manual).

Coolant Type:

Ethylene glycol-based antifreeze (typically green or orange, verify with manual).

Common Wear Items:

Suspension components (bushings, ball joints), brake pads, clutch wear (if manual transmission), exhaust system components.

Engine Performance Notes:

Potential for minor oil leaks from valve cover gaskets or seals over time. Ignition system components (spark plugs, coils) are routine maintenance items.

📚 Vehicle History

Brand Focus:

Daihatsu is known for producing compact and fuel-efficient vehicles, often with a reputation for reliability and value.

Platform Basis:

The Daihatsu Altis is a rebadged Toyota Corolla Altis for certain markets, sharing platform components and often engine options with the Corolla.

Manufacturing Location:

Likely manufactured in various Daihatsu or Toyota plants, often in Japan and other Asian markets.

🏆 Awards & Recognition

Model Specific Awards:

Specific awards for the Daihatsu Altis model between 2002-2006 are not widely documented in global automotive press, as it was often a regional model or rebadged version of a more prominent vehicle (Corolla).