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2007 Daihatsu Boon (2nd gen) Service and Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Boon Year: 2007 Generation Generation: 2nd Generation (M500 Series) 👋 Introduction Market Position Target Audience: DIY mechanics, independent repair shops, and owners seeking...
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🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Boon
Year:
2007
Generation
Generation:
2nd Generation (M500 Series)
👋 Introduction
Market Position
Target Audience:
DIY mechanics, independent repair shops, and owners seeking to understand and maintain their Daihatsu Boon.
Competitive Analysis
Manual Advantage:
Provides vehicle-specific, dealership-level information, superior to generic repair guides.
Key Features
Completeness:
A-Z coverage for all models and repairs, offering a complete solution.
Ease Of Use:
Single, easy-to-use PDF manual eliminates the need to sift through multiple physical books.
Digital Format:
Prevents damage, loss, or dirt associated with traditional paper manuals.
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Manual
Language:
English
Format:
PDF
Platforms Supported:
Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac
Page Count:
Not specified, but described as comprehensive and complete.
📖 Manual Coverage
Systems Covered
Engine:
Detailed maintenance, diagnosis, and repair procedures for all engine variants.
Control System:
Engine control system, including ECU diagnostics and sensor readings.
Mechanical:
Comprehensive mechanical repairs across the vehicle.
Fuel Service:
Fuel system maintenance, diagnosis, and repair, including specifications.
Emission Control:
Emission control system diagnosis and repair.
Intake Exhaust Cooling:
Cooling system, intake, and exhaust system service and repair.
Lube:
Lubrication system maintenance and service.
Ignition Starting Charging:
Ignition, starting system, and charging system diagnosis and repair.
Auto Transmission Clutch:
Automatic transmission and clutch service and repair.
Manual Transmission:
Manual transmission service and repair.
Transfer Propeller Shaft:
Transfer case and propeller shaft service (if applicable to specific models).
Drive Shaft:
Drive shaft and CV joint service.
Differential:
Differential and axle service.
Axle Suspension:
Front and rear suspension system diagnosis and repair.
Tire Wheel:
Tire and wheel service, alignment specifications.
Brake Control:
Brake system control, including ABS and stability control.
Brake:
Complete brake system service and repair.
Parking Brake:
Parking brake system service and adjustment.
Steering Column:
Steering column and steering wheel service.
Power Steering:
Power steering system diagnosis and repair.
Air Condition:
Air conditioning system service, diagnosis, and repair.
Suppl Restraint System:
Supplemental Restraint System (SRS) / Airbag system diagnosis and repair.
Seat Belt:
Seat belt system maintenance and repair.
Engine Immobilizer:
Engine immobilizer system troubleshooting and repair.
Cruise Control:
Cruise control system diagnosis and repair.
Wiper Washer:
Wiper and washer system service.
Door Lock:
Door lock and central locking system repair.
Meter Audio Visual:
Instrument cluster, audio, and visual system service.
Horn:
Horn system diagnosis and repair.
Windshield Glass Mirror:
Windshield, glass, and mirror service and replacement.
Instrument Panel:
Instrument panel removal and installation.
Seat:
Seat removal, installation, and adjustment.
Engine Hood Door:
Hood and door panel removal, installation, and adjustment.
Exterior Interior:
Exterior and interior trim and component service.
Electrical:
Complete vehicle electrical system diagnosis and repair.
Multiplex Can Communication:
Multiplex communication systems and CAN bus troubleshooting.
Procedures Included
Maintenance:
Routine maintenance procedures, fluid changes, filter replacements, and inspections.
Diagnosis:
Troubleshooting guides, diagnostic trouble codes (DTCs), and symptom-based diagnosis.
Repair:
Step-by-step repair instructions for virtually all components and systems.
Wiring Schematics:
Detailed wiring diagrams for all electrical systems.
Illustrations Diagrams:
Abundant illustrations, diagrams, and exploded views to clarify procedures.
Specifications:
Torque specifications, clearances, fluid capacities, and other critical technical data.
Technical Depth
Depth:
Factory-level detail covering all aspects from basic maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Likely text-searchable for quick information retrieval.
Print Quality
Printability:
Fully printable, allowing users to print specific pages or entire sections.
Image Scalability:
Images can be blown up for detailed viewing and printing.
Binding Type
Binding:
Digital (PDF format), eliminates physical binding issues.
Paper Type
Paper Use:
Print only needed pages to avoid grease and wear on original manuals.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Likely 1.0L (K3-VE) and 1.3L (K3-VE) or 1.5L (3SZ-VE) 4-cylinder DOHC engines, common for the 2nd gen Boon.
Performance
Horsepower Range:
Typically ranges from 69 PS (1.0L) to 90-92 PS (1.3L/1.5L).
Torque Range:
Varies by engine, with the 1.0L around 93 Nm and the 1.3L/1.5L around 120-123 Nm.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI).
🔧 Transmission
Standard
Transmission Options:
Likely a 4-speed automatic (with optional Super ECT) and a 5-speed manual transmission.
Optional
All Wheel Drive:
Optional AWD available on some models, requiring specific transfer case and differential information.
Features
Transmission Fluid:
Specific ATF (Automatic Transmission Fluid) type for automatic transmissions; Manual transmission fluid type for manual units (manual will specify exact types and capacities).
📐 Dimensions
Exterior
Length:
Approx. 3,670 - 3,730 mm (depending on specific model variant).
Width:
Approx. 1,660 - 1,690 mm.
Height:
Approx. 1,520 - 1,535 mm.
Weights
Curb Weight:
Typically ranges from 900 kg to 1,050 kg, depending on engine and drivetrain.
🛡️ Safety Features
Ratings
Safety Certifications:
The manual will detail safety systems that contribute to compliance with various national safety standards. Specific crash test ratings would be model/region dependent and not inherently part of a service manual.
Active Features
Braking Systems:
ABS (Anti-lock Braking System) and EBD (Electronic Brakeforce Distribution) are likely standard or optional. Manual covers their function and repair.
Passive Features
Airbag Systems:
Multiple airbags (driver, passenger, side, curtain) and seat belt pretensioners covered under SRS system section.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM/CD or MP3 player, possibly with aux input. Manual covers speaker replacement and basic system diagnostics.
Driver Assistance
Electronic Stability Control:
VSC (Vehicle Stability Control) or similar systems may be available on higher trims. Manual details its operation and troubleshooting.
Connectivity
Remote Keyless Entry:
Remote keyless entry system coverage, including programming.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 10,000 km or 6-12 months, depending on driving conditions (specifics in manual).
Air Filter Replacement:
Recommended every 20,000 - 40,000 km or as needed based on conditions (specifics in manual).
Spark Plug Replacement:
Intervals vary significantly based on plug type (copper, iridium). Manual will specify for each engine.
Fluid Specifications
Engine Oil Type:
Likely SAE 0W-20 or 5W-30, API SN or higher, ILSAC GF-5 compliant (manual confirms exact specification).
Coolant Type:
Ethylene glycol-based coolant, typically pink or green (manual specifies correct type and mixture ratio).
Known Issues
Common Wear Items:
Potential for wear on suspension components (bushings, ball joints), occasional ignition coil issues, and AC system refrigerant leaks are common in vehicles of this age, all addressed in the manual.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu is renowned for producing reliable, compact, and fuel-efficient vehicles.
Model Evolution
Boon Lineage:
The 2nd generation Boon (M500 series, 2004-2010) succeeded the first generation, offering improved styling, interior space, and powertrain options, often shared with Toyota models like the Passo.
Production
Manufacturing Origin:
Primarily manufactured in Japan.