Daihatsu Boon 2004-2010 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Boon Generations Covered: First Generation (M300 Series) Model Years Covered: 2004, 2005, 2006, 2007, 2008, 2009, 2010 Codes Chassis Codes: M300, M301, M310S...

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类型: Car

斯库: 422431

标签: 2004 2005 2006 2007 2008 2009 2010 Boon Car Cars Daihatsu

产品多属性

Description

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Generations Covered:

First Generation (M300 Series)

Model Years Covered:

2004, 2005, 2006, 2007, 2008, 2009, 2010

Codes

Chassis Codes:

M300, M301, M310S

👋 Introduction

Market Position

Vehicle Segment:

Subcompact Hatchback / Kei Car Derivative

Competitive Analysis

Key Competitors:

Toyota Yaris (Vitz), Honda Fit (Jazz), Suzuki Swift, Mitsubishi Colt

Key Features

Manual Attributes:

Actual Genuine Factory Manuals (not third-party), Comprehensive Coverage, Detailed Illustrations, Troubleshooting Guide, Printable

Value Proposition

Cost Savings:

Potential to save significant labor costs ($50-$60 per hour) by performing DIY maintenance and repairs.

📋 Manual Details

Coverage Areas

Primary Focus:

North American and Global Markets (where applicable)

Page Count

Estimated Pages:

Extensive (hundreds of pages)

Manual Type

Type:

Factory Service Repair Manual (FSM)

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Powertrain:

Engine, Transmission, Fuel System, Cooling System, Exhaust System, Emission Control System

Chassis:

Suspension (Front and Rear), Steering System, Brake System, Drive Axles/Differential

Electrical:

Electrical System, Wiring Diagrams, Engine Control System, Lighting, Instrumentation, HVAC Controls

Body Interior:

Body and Chassis, Interior Components, Restraint System (Airbags, Seatbelts)

Procedures Included

Maintenance:

General Maintenance, Periodic Lubrication, Fluid Changes, Filter Replacements

Diagnostics:

Troubleshooting Guides, Diagnostic Procedures for all Systems

Repair Rebuild:

Engine Overhaul, Transmission Repair, Brake Component Replacement, Suspension Component Replacement, Electrical Component Repair

Special Procedures:

Wheel Alignment, Air Conditioning Service, Diagnostic Trouble Code (DTC) Interpretation and Correction

Technical Depth

Depth:

Comprehensive Factory-Level Detail, Step-by-Step Instructions, Exploded Views, Torque Specifications, Schematics, Diagnostic Flowcharts

📊 Manual Specifications

File Format

Format:

Print Quality

Printability:

High Resolution, Fully Printable (entire manual or selected pages)

Binding Type

Delivery Method:

Digital Download (Link provided post-payment)

Paper Type

Digital Requirements:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Engine Options:

Typically features Daihatsu's K3-VE 1.3L (1298cc) DOHC 16-valve inline-4 engine. May also include 1.0L (997cc) engine variants (e.g., 1KR-FE in some rebadged versions).

Performance

Horsepower 1.3L:

Approximately 86-90 PS (85-89 bhp) at 6000 rpm (exact figures may vary by market and specific configuration).

Torque 1.3L:

Approximately 120-125 Nm (89-92 lb-ft) at 3200-3400 rpm (exact figures may vary).

Fuel System

Injection Type:

Electronic Fuel Injection (EFI) with Multi-Point Injection (MPI)

Engine Management

Engine Control Unit (ECU) with diagnostic capabilities, covered in detail with wiring diagrams.

🔧 Transmission

Standard

Transmission Options:

Often equipped with a 4-speed automatic transmission. Manual transmission options (e.g., 5-speed manual) may also be available depending on the market and trim.

Optional

Cvt Availability:

While not explicitly mentioned, some subcompacts of this era offered CVT transmissions. The manual would clarify specific availability.

Features

Drivetrain:

Front-Wheel Drive (FWD). All-Wheel Drive (AWD) variants may exist for specific markets.

📐 Dimensions

Exterior

Body Style:

5-door Hatchback

Length:

Approximately 3620 mm (varies slightly by specific model configuration)

Width:

Approximately 1665 mm (varies slightly by specific model configuration)

Height:

Approximately 1530 mm (varies slightly by specific model configuration)

Weights

Curb Weight:

Approximately 900-1000 kg (depending on engine and transmission)

🛡️ Safety Features

Ratings

Jncaps Ratings:

Specific crash test ratings (e.g., JNCAP) would be detailed in regional documentation, but the manual would cover the underlying safety systems.

Active Features

Braking System:

Front ventilated discs, rear drum brakes (typical configuration). ABS and EBD may be optional or standard depending on trim and market.

Passive Features

Restraint System:

Front airbags (driver and passenger), seatbelt pretensioners, ISOFIX child seat anchors.

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/CD player. Manual covers basic operation and potential troubleshooting for audio components.

Driver Assistance

ABS Ebd:

Anti-lock Braking System (ABS) and Electronic Brake-force Distribution (EBD) may be available, covered in the brake system and electrical sections.

Connectivity

Wiring Diagrams:

Detailed wiring diagrams are a key feature of the manual, crucial for diagnosing and repairing electrical issues related to any onboard technology.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 5,000-10,000 km or 6-12 months, depending on driving conditions and oil type. Manual provides specific recommendations.

Spark Plug Replacement:

Varies by spark plug type (standard vs. iridium). Refer to manual for specific mileage intervals.

Fluid Specifications

Engine Oil Viscosity:

Likely 5W-30 or 10W-30, API SG or higher (confirm specific grade and API rating in manual).

Coolant Type:

Ethylene glycol-based, long-life coolant (e.g., Toyota Super Long Life Coolant or equivalent). Manual specifies type and capacity.

Transmission Fluid Type:

Automatic Transmission Fluid (ATF) specific to Daihatsu/Toyota. Manual will specify the exact Toyota Genuine ATF type.

Known Issues

Common Wear Items:

Suspension components (bushings, links), brake pads/rotors, exhaust system components, and potential for minor electrical gremlins as vehicles age.

Engine Performance:

While generally reliable, carbon buildup in the intake system or on valves can occur over time, affecting performance. Manual provides cleaning procedures.

📚 Vehicle History

Brand Heritage

Daihatsu Focus:

Daihatsu is known for its small, fuel-efficient, and reliable vehicles, often focusing on the kei car segment and compact car market.

Model Evolution

Boon Positioning:

The Boon was designed as a practical and spacious subcompact hatchback, often sharing platforms or components with Toyota models (e.g., Passo).

Production

Manufacturing Location:

Primarily manufactured in Japan.

🏆 Awards & Recognition

Recognitions

Safety Awards:

Specific awards would depend on market reception and regional safety tests; the manual focuses on the technical implementation of safety features.