Production Years Covered:
2004, 2005, 2006, 2007, 2008, 2009, 2010
Internal Model Code:
M300 Series
Target Market:
Owners and independent repair shops seeking detailed technical information for the Daihatsu Boon.
Value Proposition:
Enables owners to perform maintenance and repairs themselves, saving money on labor and overhead, and to be better informed about their vehicle.
Information Reliability:
Provides the most reliable information, aiming for accuracy.
Dealer Level Information:
Includes specifications and procedures available in authorized dealer service departments.
Safety Emphasis:
Emphasizes safety equipment and precautions, including the use of a torque wrench.
Warning Symbols:
Utilizes WARNING, CAUTION, and NOTE notations for important information.
Coverage Scope:
Comprehensive repair and overhaul
Target Audience:
Mechanical technicians and knowledgeable DIY enthusiasts
Estimated Page Count:
Not specified in product information, but expected to be extensive for a workshop manual.
Type:
Workshop Repair Service Manual
Format:
PDF (Electronic Delivery)
Engine:
Detailed repair and overhaul procedures, including assemblies and disassemblies.
Transmission:
Detailed repair and overhaul procedures, including assemblies and disassemblies.
Fuel System:
Included, with repair and component instructions.
Ignition System:
Included.
Lubrication System:
Included.
Exhaust System:
Included.
Electrical System:
Included, likely covering wiring diagrams, component testing, and diagnostics.
Body:
Included, likely covering body panel repair, interior trim, and potentially paint codes.
Brakes:
Covers hydraulic systems, brake calipers, master cylinder, ABS components, and brake pad/disc replacement.
Suspension Steering:
Likely includes procedures for suspension component replacement (shocks, struts, bushings), wheel alignment specifications, and steering system maintenance.
Climate Control:
Information on air conditioning system components, refrigerant handling, and blower motor replacement.
Wheels Tires:
Specifications for tire sizes, inflation pressures, and wheel bolt torque values.
Routine Maintenance:
Yes, with instructions on routine maintenance and servicing.
Diagnostics:
Yes, offers diagnostic and repair procedures for troubleshooting.
Repair:
Comprehensive repair procedures for various components and systems.
Overhaul:
Yes, covers the overhaul of major vehicle components.
Removal Installation:
Yes, provides removal and installation procedures for components.
Assembly Disassembly:
Yes, covers assemblies and disassemblies of major units.
Depth:
Advanced, assuming technician familiarity with general automobile practices. Emphasizes special aspects of the product and proprietary component repairs.
Proprietary Components:
Includes instructions for proprietary components and their functions to judge overall car performance.
Special Tools:
References and illustrates recommended or required special tools with Daihatsu Boon part numbers.
Engine Options Likely:
The Daihatsu Boon (M300 series) typically featured 1.0L (K3-VE) and 1.3L (K3-VE) inline-3 or inline-4 gasoline engines. The manual would cover the specific engines fitted during the 2004-2010 production run.
Performance Details Coverage:
The manual would contain detailed specifications for horsepower, torque, and engine operating parameters for the covered engine variants.
Fuel System Coverage:
Includes comprehensive coverage of the fuel system, likely detailing fuel injection, pumps, filters, and associated components.
Lubrication Coverage:
Details on oil types, capacities, oil pump operation, and lubrication circuit maintenance.
Cooling Coverage:
Expected to cover radiator, thermostat, water pump, coolant types, and flushing procedures.
Ignition Coverage:
Details on spark plugs, ignition coils, timing, and related electronic components.
Transmission Types Likely:
The Boon was commonly equipped with either a 4-speed automatic transmission or a continuously variable transmission (CVT). The manual would detail both if offered.
Manual Transmission Coverage:
While less common, if a manual transmission was an option, it would be covered.
Transmission Fluid Specs:
The manual would specify the correct transmission fluid type and capacity for both automatic and CVT transmissions.
Transmission Service Procedures:
Procedures for fluid changes, filter replacement (if applicable), and general maintenance.
Body Style Likely:
The Daihatsu Boon (M300) is a compact hatchback, often referred to as a 'tall boy' or mini MPV for its efficient use of interior space.
Curb Weight Range Estimate:
Typically around 900-1000 kg, depending on engine and specification.
Gross Vehicle Weight Estimate:
Would be specified in the manual, likely around 1300-1400 kg.
Safety Rating Coverage:
The manual might reference available safety ratings or provide specifications that contribute to vehicle safety, although specific crash test data might not be in a repair manual.
Braking System:
Details on ABS, EBD (if equipped), and brake component specifications (discs, pads, lines).
Airbag System:
Information on airbag deployment systems, sensors, and replacement procedures (critical safety information).
Seatbelts:
Specifications and adjustment procedures for seatbelts.
Infotainment Coverage:
While primarily a repair manual, it may contain basic information on audio system removal/installation and diagnostics for related components.
ABS Coverage:
Details on the Anti-lock Braking System (ABS) operation and diagnostic procedures.
Electrical System Connectivity:
The electrical system section would cover wiring harnesses, connectors, and component integration, facilitating understanding of vehicle electronics.
Scheduled Maintenance Coverage:
The manual will detail recommended service intervals for oil changes, filter replacements, fluid checks, and other periodic maintenance tasks.
Engine Oil Type:
Likely SAE 0W-20 or 5W-30, conforming to API SN or ILSAC GF-5 standards (specifics in manual).
Coolant Type:
Ethylene glycol-based coolant, likely pink or red Toyota Super Long Life Coolant (SLLC) or equivalent.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Common Wear Items:
The manual would provide guidance on common wear items like brake pads, discs, suspension components, and potential issues related to the CVT (if equipped).
Engine Specific Maintenance:
Guidance on timing belt/chain maintenance, spark plug replacement intervals, and ignition system checks.
Daihatsu Heritage:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, fuel-efficient, and reliable vehicles, particularly for the Japanese domestic market and other Asian countries.
Boon Development:
The Boon was developed as a compact and versatile vehicle to compete in the Japanese Kei car and small car segments, often sharing platforms with Toyota models (e.g., Passo).
Production Locations:
Primarily manufactured in Japan.
