Vehicle Segment:
Subcompact hatchback, known for its economy, practicality, and maneuverability.
Key Competitors:
Competed against vehicles like the Suzuki Swift, Honda Civic (early generations), Toyota Starlet, Ford Fiesta.
Design Philosophy:
Focus on fuel efficiency, compact dimensions, and cost-effectiveness. Often featured transversely mounted engines and front-wheel drive.
Target Demographic:
First-time car buyers, budget-conscious consumers, urban commuters, small families.
Engine Coverage:
Comprehensive engine service, repair, and overhaul for Daihatsu Charade models.
Estimated Page Count:
Likely 500-1000+ pages (typical for factory workshop manuals covering engine systems).
Manual Type:
Factory Workshop Manual
Language:
Typically English, but may also be available in Japanese, French, German, etc., depending on the original source.
Format:
Often provided as a digital PDF, but historically available as bound physical books.
Engine Mechanical:
Engine assembly, disassembly, cylinder head, block, crankshaft, connecting rods, pistons, camshafts, valve train.
Engine Fuel System:
Fuel injection systems (EFI/MPI), carburetors (if applicable), fuel pumps, injectors, fuel lines, fuel pressure testing.
Engine Ignition System:
Ignition coils, spark plugs, ignition timing, distributor (if applicable), electronic control unit (ECU) ignition control.
Engine Cooling System:
Radiator, water pump, thermostat, coolant hoses, cooling fan operation, pressure testing.
Engine Lubrication System:
Oil pump, oil filter, oil pan, oil galleries, oil pressure specifications.
Engine Air Intake System:
Air filter, intake manifold, throttle body, air flow sensors (MAF/MAP).
Engine Exhaust System:
Exhaust manifold, catalytic converter, muffler, oxygen sensors.
Engine Electrical Components:
Alternator, starter motor, battery charging system, sensors (crankshaft position, camshaft position, coolant temperature, etc.).
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnostics, fault code (DTC) interpretation and resolution.
Maintenance Procedures:
Scheduled maintenance tasks, oil changes, filter replacements, spark plug replacement, belt tensioning.
Repair Procedures:
Detailed step-by-step instructions for engine component removal, installation, and repair.
Overhaul Procedures:
Complete engine rebuild instructions, including machining specifications and assembly sequences.
Timing Belt Replacement:
Precise instructions for timing belt removal, installation, and tensioning, critical for preventing engine damage.
Diagnostic Tools:
Information on using specific diagnostic tools, scan tools, and multimeters for engine diagnostics.
Torque Specifications:
Precise torque values for all engine fasteners, crucial for proper assembly and preventing leaks or damage.
Clearances Tolerances:
Specifications for component clearances and tolerances (e.g., piston ring gap, bearing clearance, valve lash).
Wiring Diagrams:
Detailed electrical wiring diagrams for engine control systems, sensors, and actuators.
Special Tools:
Listing and description of special tools required for specific engine maintenance and repair procedures.
File Format Digital:
PDF (Portable Document Format) - generally high resolution, searchable text where available.
Print Quality Physical:
If physical, typically high-quality reproductions of original factory manuals with clear diagrams and text.
Binding Type Physical:
Likely perfect bound or comb-bound for professional use, or original hardcover/softcover if a rare original.
Paper Type Physical:
Durable paper stock, often glossy for diagrams and technical illustrations.
Engine Code Typical:
Commonly featured engines like the G10 (993cc), G13 (1298cc) inline-three and inline-four petrol engines.
Horsepower Range:
Typically ranging from 45 hp to 75 hp, depending on engine size and tuning.
Torque Range:
Approximately 70 Nm to 100 Nm, depending on engine variant.
Fuel Delivery Common:
Carburetor in earlier models, progressing to Multi-Point Fuel Injection (MPFI) in later generations.
Configuration:
Inline 3-cylinder or Inline 4-cylinder, SOHC or DOHC (depending on generation and variant).
ECM Type:
Electronic Control Module (ECM) or Engine Control Unit (ECU) controlling fuel injection, ignition, and emissions.
Oil Change Interval:
Typically every 5,000 - 10,000 km or 6-12 months, depending on driving conditions and oil type used.
Timing Belt Replacement Interval:
Critical interval, usually between 80,000 - 100,000 km or 5-7 years. Failure can cause catastrophic engine damage.
Engine Oil Viscosity:
Commonly 5W-30, 10W-30, or 10W-40, depending on engine variant and climate. Refer to manual for specific API/ACEA ratings.
Coolant Type:
Ethylene glycol based coolant, typically a 50/50 mix with distilled water. Check manual for specific type and color.
Transmission Fluid Manual:
API GL-4 gear oil, typically 75W-90 or 80W-90.
Transmission Fluid Automatic:
Dexron II or III (or equivalent) automatic transmission fluid.
Engine Wear:
Piston ring wear leading to oil consumption, valve stem seal degradation.
Cooling System Issues:
Radiator leaks, thermostat failure, water pump seal leaks.
Fuel System Issues:
Clogged fuel injectors (on EFI models), worn fuel pump, vacuum leaks on carburetor models.
Ignition System Issues:
Worn spark plug wires, coil pack failure, distributor issues (on older models).
Timing Belt Issues:
Stretched or worn timing belt leading to incorrect timing or belt failure. Regular inspection and replacement is paramount.
Daihatsu Specialization:
Daihatsu, a subsidiary of Toyota, has a long history specializing in small, fuel-efficient vehicles and kei cars.
Generations:
The Charade has gone through several generations (e.g., G10, G20, G30, G40, G50, G60, G70, G80, G90, L700/L800, etc.), each with significant design and mechanical updates.
Production Period:
Produced from 1977 until the early 2000s, being replaced by the Daihatsu Sirion/Storia in many markets.
Manufacturing Locations:
Primarily manufactured in Japan, with production also occurring in other countries under license or for specific markets.