Daihatsu Charade Service & Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Product Name: Daihatsu Charade Service & Repair Manual 👋 Introduction Market Position Segment: Subcompact hatchback/sedan Target Audience: Budget-conscious consumers, first-time car buyers,...

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Description

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Charade

Product Name:

Daihatsu Charade Service & Repair Manual

👋 Introduction

Market Position

Segment:

Subcompact hatchback/sedan

Target Audience:

Budget-conscious consumers, first-time car buyers, enthusiasts seeking reliable and affordable transportation

Competitive Analysis

Key Competitors:

Honda Civic, Toyota Corolla, Nissan Sunny/Sentra, Mazda 323, Ford Fiesta, Volkswagen Golf

Key Features

Value Proposition:

Affordability, fuel efficiency, reliability, compact size for urban maneuverability

Manual Value:

Empowers DIY mechanics and professional technicians with detailed repair information.

📋 Manual Details

Coverage Areas

Primary Coverage:

Service, Repair, Maintenance, Diagnostics, Troubleshooting

Page Count

Estimated Page Count:

Manual Type

Type:

Workshop Manual / Service Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing systems, lubrication, cooling

Engine Fuel System:

Fuel injection (EFI/MPI), carburetor systems, fuel pump, fuel filter, fuel lines, evaporative emission control (EVAP)

Engine Ignition System:

Ignition timing, spark plugs, ignition coils, distributor (if applicable), ECU control

Engine Exhaust System:

Exhaust manifolds, catalytic converter, mufflers, oxygen sensors

Transmission Manual:

Clutch system, gearbox overhaul, gear shift mechanism, driveshafts

Transmission Automatic:

Automatic transmission overhaul, valve body, torque converter, transmission control unit (TCU), fluid systems

Drivetrain:

Front-wheel drive (FWD) system, differentials, axles

Suspension:

Front suspension (struts, control arms, anti-roll bar), rear suspension (torsion beam, multi-link), shock absorbers, springs

Steering:

Power steering system (hydraulic/electric), steering column, steering rack/gearbox

Brakes:

Front and rear brakes (disc/drum), brake calipers, master cylinder, brake booster, ABS system (if applicable), brake fluid specifications

Electrical System:

Battery, charging system (alternator, starter), lighting system (headlights, taillights, interior), fuses, relays

Body Electrical:

Power windows, central locking, wipers, horn, instrument cluster, warning lights

Climate Control:

Air conditioning system (refrigerant type, servicing), heater core, blower motor

Body And Trim:

Exterior panels, doors, bumpers, interior trim, seats, dashboard

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, belt inspection/replacement

Engine Repair:

Engine tune-ups, compression testing, cylinder head removal/installation, piston and ring replacement, crankshaft bearing replacement

Transmission Repair:

Clutch replacement, transmission fluid service, manual transmission rebuild, automatic transmission overhaul

Brake Service:

Brake pad and rotor replacement, brake shoe replacement, caliper overhaul, bleeding the brake system, ABS component testing

Suspension And Steering Repair:

Shock absorber and strut replacement, ball joint replacement, tie rod end replacement, power steering pump replacement, steering rack overhaul

Electrical Troubleshooting:

Diagnostic procedures for charging system faults, starting system faults, lighting issues, use of multimeters and oscilloscopes

Diagnostic Troubleshooting:

Fault code reading (OBD-I/OBD-II depending on generation), symptom-based diagnostics, flowcharts for common problems

Body Repair:

Door hinge adjustment, panel alignment, trim piece replacement, seal replacement

Climate Control Service:

A/C system evacuation and recharge, leak detection, component replacement (compressor, condenser, evaporator)

Technical Depth

Depth:

Comprehensive (from basic maintenance to complete engine and transmission rebuilds)

Diagnostic Focus:

Detailed troubleshooting guides and diagnostic procedures

Technical Drawings:

Includes exploded diagrams and schematic illustrations

📊 Manual Specifications

File Format

File Type:

Searchability:

Fully searchable text

Printability:

Printable pages

Print Quality

Image Resolution:

High resolution for clarity of diagrams and text

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code Examples:

G10, G12, G13, G13B, G13BA, EJ-DE, HD-E, HE-E

Engine Size

Displacement Range:

1.0L, 1.3L, 1.5L (3-cylinder and 4-cylinder variants)

Performance

Horsepower Range:

Approx. 50 HP to 100 HP (depending on engine and generation)

Torque Range:

Approx. 75 Nm to 125 Nm (depending on engine and generation)

Fuel System

Fuel Delivery:

Carburetor or Electronic Fuel Injection (EFI/MPI)

Engine Layout

Configuration:

Inline 3-cylinder or Inline 4-cylinder

Engine Type

Aspirated:

Naturally Aspirated, Turbocharged (select models)

Engine Construction

Block Material:

Cast Iron

Head Material:

Aluminum Alloy

🔧 Transmission

Standard

Transmission Type:

5-speed Manual

Optional

Transmission Type:

3-speed or 4-speed Automatic

Features

Clutch Type:

Dry single-plate clutch

Fluid Type

Manual Transmission Fluid:

API GL-4 SAE 75W-90 or SAE 80W-90 (check specific model recommendations)

Automatic Transmission Fluid:

Dexron III or equivalent (check specific model recommendations)

📐 Dimensions

Exterior

Body Styles:

3-door hatchback, 5-door hatchback, 4-door sedan (depending on generation)

Length Range:

Approx. 3600mm - 3900mm

Width Range:

Approx. 1550mm - 1650mm

Height Range:

Approx. 1380mm - 1450mm

Weights

Curb Weight Range:

Approx. 750kg - 950kg

Gross Vehicle Weight Rating Range:

Approx. 1200kg - 1400kg

🛡️ Safety Features

Ratings

Crash Test Performance:

Varies by generation and region; often basic structural integrity for its era.

Active Features

Optional on some later models, not standard on all

Traction Control:

Rarely equipped

Passive Features

Airbags:

Driver airbag standard on later models, passenger airbag optional or not available on earlier generations

Seatbelts:

Standard front and rear seatbelts

Body Structure:

Reinforced passenger compartment for its class and era

💡 Technology Features

Infotainment

Features Early Models:

Basic AM/FM radio, cassette player

Features Later Models:

CD players, improved speaker systems

Driver Assistance

Features:

Limited; primarily focused on basic safety and functionality. ABS was an option on some models.

Connectivity

Features:

No modern connectivity features like Bluetooth or USB ports.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 - 7,500 miles or 6-12 months (whichever comes first), depending on driving conditions.

Air Filter Replacement:

Every 15,000 - 30,000 miles or as needed based on inspection.

Spark Plug Replacement:

Every 30,000 - 60,000 miles for standard plugs, longer for iridium/platinum.

Timing Belt Replacement:

Critical for interference engines (e.g., some G13B variants) at 60,000 - 90,000 miles or 5-7 years.

Fluid Specifications

Engine Oil Viscosity:

API SG/SH/SJ, SAE 10W-30 or 10W-40 (check owner's manual for specific ambient temperature recommendations)

Engine Oil Capacity:

Approx. 3.0 - 3.5 Liters (with filter change)

Coolant Type:

Ethylene Glycol based antifreeze, mixed with distilled water (50/50 ratio)

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues

Engine:

Timing belt failure leading to catastrophic engine damage (on interference engines), oil leaks from valve cover gasket or oil pan, carburetor issues (older models), occasional ignition coil failure.

Transmission:

Manual transmission clutch wear, worn synchros, automatic transmission shifting issues or leaks.

Suspension:

Wear in bushings, ball joints, and tie rod ends leading to clunking noises and poor handling; strut/shock absorber leaks.

Brakes:

Rust on brake rotors and drums, seized calipers, worn brake pads/shoes.

Electrical:

Corrosion on electrical connectors, starter motor failure, alternator issues, aging wiring harnesses.

Body:

Rust, particularly in wheel arches, rocker panels, and around windows; interior trim degradation.

📚 Vehicle History

Brand Heritage

Daihatsu Focus:

Known for producing small, fuel-efficient, and affordable vehicles, often as a subsidiary of Toyota.

Model Evolution

Generations:

Five generations produced from 1977 to 2000. Major redesigns occurred with each new generation.

Key Generations:

First Gen (L55/L60), Second Gen (L70/L80), Third Gen (L80/L90), Fourth Gen (G200/G202), Fifth Gen (M100/M111).

Popular Engines By Gen:

Early models used 1.0L (G10), later models featured 1.3L (G13, G13B) and 1.5L (EJ-DE) engines.

Production

Production Years:

1977 - 2000

Manufacturing Locations:

Japan (primarily), various contract manufacturing facilities globally.

Market Availability:

Global market presence, including Europe, Asia, Australia, and some parts of North America (especially Canada).

🏆 Awards & Recognition

Recognitions

General Reputation:

Often recognized for reliability and affordability within its segment. Popular in certain motorsport events (e.g., rally) due to its lightweight chassis and tunability.

Ratings

Consumer Reports Historical:

Generally rated as average to above average for reliability in its time, with specific model years having better or worse reputations.

Certifications

Manual Quality:

Authoritative and comprehensive, suitable for professional use.