Daihatsu Charade Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Product Type: Workshop Service Repair Manual 👋 Introduction Market Position Historical Positioning: The Daihatsu Charade was positioned as a subcompact or city...

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Description

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Charade

Product Type:

Workshop Service Repair Manual

👋 Introduction

Market Position

Historical Positioning:

The Daihatsu Charade was positioned as a subcompact or city car, offering an economical and practical transportation solution. Competed with vehicles like the Honda Civic, Toyota Starlet, and Suzuki Swift.

Competitive Analysis

Strengths Weaknesses:

Strengths: Fuel efficiency, affordability, compact size for urban maneuverability. Weaknesses: Often perceived as less refined or powerful than some competitors, limited dealer network in certain regions.

Key Features

Design Philosophy:

Focus on lightweight construction, efficient powertrain, and functional design for everyday use.

Notable Variants:

Included hatchback, sedan, and sometimes convertible body styles. Performance variants (e.g., GTti) were notable for their spirited driving dynamics.

📋 Manual Details

Coverage Areas

Primary Coverage Years:

Not specified, implies a range based on model availability. Typical for this model would cover late 1980s to early 2000s generations.

Geographic Coverage:

Likely Global (English language suggests primary markets like North America, Europe, Australia, Asia).

Page Count

Estimated Page Count:

300-800 pages (typical for comprehensive workshop manuals).

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Digital (likely PDF), potentially printable.

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical (all variants), Fuel system (carburetor/injection), Ignition system, Exhaust system, Engine management (ECU/sensors).

Drivetrain:

Transmission (manual/automatic), Clutch, Driveshifts/Axles, Differentials.

Chassis:

Suspension (front/rear), Steering system, Brake system (hydraulic, ABS if applicable), Wheels and Tires.

Electrical:

Wiring diagrams, Lighting system, Starting and Charging system, Gauges and Instruments, HVAC electrical components, Audio system wiring.

Body And Interior:

Body panel repair, Interior trim removal/installation, Doors, Windows, Seats, HVAC ducting.

Procedures Included

Maintenance:

Scheduled maintenance, Oil changes, Filter replacements, Tune-ups, Belt adjustments, Fluid level checks and changes.

Repair:

Engine overhaul, Transmission rebuild, Brake caliper replacement, Suspension component replacement, Electrical component diagnosis and repair.

Troubleshooting:

Diagnostic flowcharts for common problems, symptom-based fault finding.

Diagnostics:

On-board diagnostics (OBD) system interpretation (if applicable to the era), sensor testing, actuator testing.

Technical Depth

Depth:

Comprehensive from basic owner maintenance to complete engine and transmission rebuilds. Includes detailed specifications, torque values, and component diagrams.

📊 Manual Specifications

File Format

Digital Format:

PDF (Portable Document Format)

Searchable:

Yes, likely text-searchable PDF.

Print Quality

Printability:

High quality, designed for clear printing of text and diagrams.

Binding Type

Binding:

N/A (Digital Format). If printed, would typically be coil-bound or perfect-bound for workshop use.

Paper Type

Paper Quality:

N/A (Digital Format). If printed, would typically be high-grade paper suitable for a workshop environment.

⚙️ Engine Specifications

Primary Engine

Engine Family Examples:

Daihatsu CB, ED, EJ, G13A, G16A series.

Engine Variants

Displacement Range:

Typically 993cc to 1.6L (1590cc). Specific manual coverage depends on year/generation.

Performance

Horsepower Range:

Approximately 50 HP to 120+ HP (for performance variants like GTti).

Torque Range:

Approximately 70 Nm to 130+ Nm.

Fuel System

Fuel Delivery Types:

Carburetor (early models), Multi-point Fuel Injection (MPI) (later models).

Engine Management

Ignition System Type:

Distributor-based ignition, Electronic Ignition (EI) systems.

Engine Construction

Block Material:

Typically cast iron or aluminum alloy block.

Cylinder Head Material:

Typically aluminum alloy.

🔧 Transmission

Standard

Transmission Type Standard:

Manual transmission (e.g., 5-speed).

Optional

Transmission Type Optional:

Automatic transmission (e.g., 3-speed or 4-speed).

Features

Drive Layout:

Front-wheel drive (FWD), with some generations offering All-wheel drive (AWD) as an option.

Fluid Specifications

Manual Transmission Fluid:

API GL-4 Hypoid Gear Oil, viscosity 75W-90 or 80W-90 (verify with manual for specific model).

Automatic Transmission Fluid:

Dexron II or Dexron III equivalent (verify with manual for specific model).

📐 Dimensions

Exterior

Body Styles:

3-door hatchback, 5-door hatchback, 4-door sedan, 2-door convertible (less common).

Typical Length:

Approx. 3.7 - 4.0 meters.

Typical Width:

Approx. 1.6 meters.

Typical Height:

Approx. 1.3 - 1.4 meters.

Weights

Curb Weight Range:

Approx. 750 kg - 950 kg.

Gross Vehicle Weight Rating:

Varies by model and configuration, typically around 1200-1400 kg.

🛡️ Safety Features

Ratings

Historical Safety Ratings:

Likely minimal official ratings from modern bodies due to age. Early models would have basic safety features.

Active Features

Braking System:

Front disc brakes, Rear drum brakes. Optional ABS on some later or higher-trim models.

Suspension Stability:

MacPherson strut front suspension, Torsion beam or Coil spring rear suspension (depending on generation).

Passive Features

Seatbelts:

Front 3-point seatbelts, rear lap or 3-point seatbelts (depending on year/region).

Airbags:

Driver airbag often standard or optional on later models. Passenger airbag uncommon on early generations.

Body Structure:

Reinforced passenger safety cell, crumple zones (design dependent on generation).

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio with cassette player, optional CD player on later models. Limited to analogue systems.

Display Type:

Analog gauges for speedometer, tachometer (if equipped), fuel, and temperature. Basic LCD or LED indicators.

Driver Assistance

Advanced Features:

Very limited by modern standards. ABS on some models, power steering generally standard on later models. No advanced driver-assistance systems (ADAS) like adaptive cruise control, lane keep assist etc.

Connectivity

Connectivity Options:

None. Vehicles of this era pre-date widespread automotive connectivity. May have cigarette lighter power outlet for accessories.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Typically every 5,000 - 10,000 km or 6-12 months, depending on driving conditions and oil type used (refer to manual).

Air Filter Replacement:

Every 20,000 - 40,000 km or as needed based on inspection (refer to manual).

Spark Plug Replacement:

Every 40,000 - 80,000 km depending on plug type (copper, platinum, iridium) (refer to manual).

Timing Belt Replacement:

Crucial! Typically every 80,000 - 100,000 km or 5-7 years, as failure can cause catastrophic engine damage. Refer to manual for exact interval and procedure.

Fluid Specifications

Engine Oil Viscosity:

Commonly 10W-30 or 10W-40 API SG/SH or higher (verify with manual for specific engine and climate).

Coolant Type:

Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Green or OAT type depending on year. Refer to manual for specific color/specification.

Brake Fluid Type:

DOT 3 or DOT 4 (verify with manual).

Known Issues

Engine Management Common:

Carburetor issues (gumming, adjustment), fuel pump failures, ignition coil or distributor problems on older models.

Transmission Common:

Clutch wear, synchromesh issues in manual transmissions, occasional automatic transmission solenoid problems.

Chassis Common:

Wear in suspension bushings, ball joints, tie rod ends due to age and mileage. Rust on body panels and subframes in corrosive climates.

Electrical Common:

Corroded ground points, alternator issues, starter motor problems, dashboard warning light malfunctions.

📚 Vehicle History

Brand Heritage

Daihatsu Positioning:

Daihatsu, a subsidiary of Toyota, has a long history of producing small, efficient, and reliable vehicles, often focusing on affordability and practicality.

Model Evolution

Generations:

The Charade has gone through several generations, starting in the late 1970s and evolving significantly in design, technology, and powertrain options through the 1980s and 1990s.

Key Evolutionary Points:

Transition from carbureted engines to fuel injection, introduction of more aerodynamic designs, expansion of engine sizes, and upgrades to safety and interior features across generations.

Production

Production Period:

The Daihatsu Charade was produced from 1977 to 2000, when it was succeeded by the Daihatsu Sirion (in most markets).

Manufacturing Locations:

Primarily Japan, with potential production or assembly in other regions depending on the specific generation and market.

🏆 Awards & Recognition

Recognitions

Historical Accolades:

While specific awards might be scarce, the Charade was often recognized for its value, fuel economy, and reliability as an affordable compact car, particularly within its segment.

Ratings

Fuel Efficiency Ratings:

Consistently praised for excellent fuel economy, often being a class leader in its respective years.