Engine Mechanical:
Detailed overhaul, diagnosis, specifications for EF-EL and ED-series engines.
Fuel System:
EFI system, fuel pumps, injectors, fuel lines, tank inspection and repair.
Ignition System:
Spark plugs, coils, distributors (if applicable), ignition timing, electronic ignition control.
Cooling System:
Radiator, thermostat, water pump, hoses, coolant specifications, fan operation.
Lubrication System:
Oil pump, oil filter, oil passages, oil pressure specifications, fluid recommendations.
Charging System:
Alternator, voltage regulator, battery testing and replacement.
Starting System:
Starter motor, solenoid, battery testing, starter circuit diagnosis.
Manual Transmission:
Clutch operation, gearbox overhaul, gear ratios, fluid specifications.
Automatic Transmission:
ATF specifications, hydraulic control systems, torque converter, diagnosis, fluid changes.
Clutch:
Clutch disc, pressure plate, release bearing, hydraulic clutch system.
Brakes:
Hydraulic system, disc/drum brake servicing, master cylinder, calipers, wheel cylinders, ABS (if equipped), fluid specifications.
Steering:
Power steering system (if equipped), steering rack, tie rods, alignment specifications, fluid types.
Front Axle Suspension:
Struts, shock absorbers, control arms, ball joints, wheel bearings, alignment.
Rear Axle Suspension:
Shock absorbers, springs, trailing arms, rear beam axle (if applicable).
Body Electrical System:
Lighting, wipers, washers, horn, interior accessories, power windows, central locking.
Body:
Panel removal/installation, door mechanisms, glass replacement, body repair guidelines.
Emission Control System:
Catalytic converter, EGR (if equipped), O2 sensors, emission control components.
Harness And Wiring Diagram:
Complete wiring diagrams for all electrical systems, component location guides.
Maintenance:
Oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, belt inspection/replacement.
Troubleshooting:
Diagnostic procedures for common and uncommon faults across all systems.
Repair:
Step-by-step instructions for component replacement and repair of engine, transmission, suspension, brakes, etc.
Overhaul:
Detailed procedures for rebuilding engines, transmissions, and major mechanical assemblies.
Diagnostics:
Wiring diagrams and diagnostic charts to pinpoint electrical and mechanical issues.
Technical Specifications:
Torque values, clearances, tolerances, and adjustment procedures for all components.
Exploded Views:
Detailed diagrams showing component breakdown for easier identification and assembly/disassembly.
Depth:
Comprehensive, covering routine maintenance to complete engine and transmission rebuilds.
Oil Change:
Recommended every 5,000-7,500 miles or 6-12 months, depending on driving conditions.
Air Filter:
Inspect every 15,000 miles, replace as needed or every 30,000 miles.
Spark Plugs:
Replace every 30,000-50,000 miles (depending on plug type).
Coolant:
Flush and replace every 2-3 years or 30,000 miles.
Transmission Fluid Mt:
Check level regularly, replace if contamination is suspected or at high mileage intervals (e.g., 60,000 miles).
Transmission Fluid At:
Check level regularly, change every 30,000-50,000 miles, depending on manufacturer recommendation and driving conditions.
Engine Oil:
API SG/SH or higher, SAE 10W-30 or 10W-40 (check manual for precise viscosity based on climate).
Coolant:
Ethylene glycol based coolant, typically a 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
Dexron II/III or equivalent ATF (if equipped).
Common Problems:
Minor oil leaks from gaskets, exhaust system corrosion, potential issues with ignition coils or fuel injectors due to age, wear on suspension bushings.
Transmission Wear:
Clutch wear in manual transmissions, potential for solenoid or torque converter issues in automatic transmissions over high mileage.
