Daihatsu Copen 2012 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Copen Year: 2012 Codes Chassis Code Primary: L880K 👋 Introduction Market Position Vehicle Segment: Kei car, convertible sports car. Competitive Analysis Competitors: Suzuki...

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标签: 2012 Car Cars Copen Daihatsu

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Description

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Copen

Year:

Codes

Chassis Code Primary:

L880K

👋 Introduction

Market Position

Vehicle Segment:

Kei car, convertible sports car.

Competitive Analysis

Competitors:

Suzuki Cappuccino, Honda Beat (previous generations), Mazda MX-5 Miata (in some markets).

Key Features

Vehicle Type:

Two-door, two-seater convertible with an electric retractable hardtop.

Design Philosophy:

Sporty, compact, open-top driving experience.

Manual Value Proposition

Cost Savings:

Enables owners to perform their own servicing, saving $50-$60 per hour on labor costs.

Target Audience:

Daihatsu Copen 2012 owners, DIY enthusiasts, automotive technicians.

📋 Manual Details

Coverage Areas

Overall Coverage:

Comprehensive factory service and repair information for all styles of the 2012 Daihatsu Copen.

Page Count

Estimated Pages:

Hundreds (specific count not provided, but described as 'complete' and 'comprehensive').

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

File Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Engine Service / Repair, Engine Control System, Fuel Injection / Fuel System, Cooling System, Emission System.

Transmission:

Transmission Service / Repair, Differential / Drive, Axle.

Chassis And Suspension:

Brake System, Suspension, Steering, Chassis / Body.

Electrical And Diagnostics:

Wiring Diagram, Electrical System, Troubleshooting.

Comfort And Interior:

Heater/Air Conditioning, Restraint System, Interior.

Maintenance And Lubrication:

General Maintenance, Periodic Lubrication.

Procedures Included

Repair Procedures:

Step-by-step repair procedures, detailed substeps, diagnostic and repair procedures in great detail, tuning procedures.

Troubleshooting:

Advanced troubleshooting guide to diagnose and correct problems.

Technical Depth

Depth:

Covers fundamentals of maintaining and repairing, what factory-trained technicians know, complete repair, maintenance, rebuild, refurbish, and restoration.

📊 Manual Specifications

File Format

Format:

Searchability:

Searchable text for easy information retrieval.

Print Quality

Printability:

Printable without restriction, individual pages or entire manual.

Resolution:

High resolution.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

JB-DET (likely for the 2012 model, common in L880K)

Engine Type:

659cc, turbocharged, intercooled, DOHC, 16-valve, inline-3 cylinder.

Performance

Horsepower:

64 PS (47 kW; 63 hp) at 6,000 rpm (Kei car regulations).

Torque:

103 N⋅m (76 lb⋅ft) at 3,200 rpm (Kei car regulations).

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI).

Fuel Type:

Unleaded Gasoline (Octane rating as specified in manual).

Cooling System

Cooling Type:

Pressurized liquid cooling system.

Lubrication

Oil Capacity:

Refer to manual for specific capacity (typically around 3.0-3.5 liters).

🔧 Transmission

Standard

Type:

4-speed automatic or 5-speed manual transmission.

Optional

Type:

N/A (variants are usually tied to transmission choice).

Features

Drive Type:

Front-wheel drive (FWD).

Transmission Fluid:

Specific ATF for automatic, gear oil for manual (refer to manual for exact specifications and part numbers).

📐 Dimensions

Exterior

Length:

3395 mm (133.7 in)

Width:

1475 mm (58.1 in)

Height:

1245 mm (49.0 in)

Wheelbase:

2230 mm (87.8 in)

Weights

Curb Weight:

Approx. 850-900 kg (1874-1984 lbs) depending on transmission and specification.

🛡️ Safety Features

Ratings

Crash Test Results:

Refer to manual for specific safety rating information and structural integrity details.

Active Features

Braking System:

Front ventilated discs, rear solid discs (typical configuration).

Stability Control:

Traction Control System (TCS) and Vehicle Stability Control (VSC) may be present depending on market and trim.

Passive Features

Airbags:

Driver and passenger airbags.

Restraint System:

Seatbelts with pretensioners.

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/CD player; aftermarket upgrades common. Specifics vary by trim.

Driver Assistance

Parking Sensors:

Optional depending on market and trim.

Connectivity

Connectivity Features:

Limited by modern standards; typically relies on aftermarket solutions for Bluetooth or USB.

🔧 Maintenance

Service Intervals

Oil Change:

Refer to manual for specific mileage/time interval (typically 5,000-10,000 km or 6-12 months).

Transmission Fluid Change:

Refer to manual for specific intervals (automatic: typically 40,000-80,000 km; manual: typically 80,000-100,000 km).

Spark Plugs:

Refer to manual for replacement interval (e.g., 30,000-60,000 km for standard, longer for iridium).

Fluid Specifications

Engine Oil Grade:

Refer to manual for specific viscosity (e.g., 5W-30, 5W-40).

Coolant Type:

Ethylene glycol-based antifreeze (refer to manual for specific type and mixture ratio).

Brake Fluid Type:

DOT 3 or DOT 4 (refer to manual).

Known Issues

Common Wear Items:

Turbocharger wear, catalytic converter issues, suspension components (bushings, ball joints), convertible roof mechanism wear, ignition coils.

Diagnostic Challenges:

Intermittent electrical gremlins, turbocharger boost leaks.

📚 Vehicle History

Brand Heritage

Daihatsu Specialty:

Known for producing small, efficient, and innovative vehicles, particularly Kei cars.

Model Evolution

First Generation:

L880K chassis, introduced in 2002, with continuous updates.

Generation For Manual:

Second generation (L880K) which ran from 2002 to 2012.

Production

Production Period:

2002-2012 for the L880K generation.

Manufacturing Location:

Japan.

🏆 Awards & Recognition

Recognitions

Kei Car Awards:

Often recognized for its sporty design and convertible appeal within the Kei car segment.

Certifications

Safety Certifications:

Compliance with Japanese safety standards for Kei cars.