🏷️ Basic Information

Make:

Daihatsu

Model:

Copen

Model Generation:

First Generation (L880)

Model Years Covered:

2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012

Chassis Code:

L880K

👋 Introduction

Market Position:

Compact, front-engine, rear-wheel-drive convertible sports car, known for its distinctive styling and open-top driving experience.

Competitive Analysis:

Competed in a niche segment against other small convertibles, offering a unique blend of Kei car principles with a sporty appeal. Its direct competitors were limited due to its specific segment and size.

Key Features:

Retractable hardtop roof, compact dimensions, sporty handling, distinctive styling, often powered by turbocharged engines.

📋 Manual Details

Coverage Areas:

Comprehensive workshop repair and service

Page Count:

Not specified, but implies complete coverage

Manual Type:

Workshop Service Manual

Language:

English

Format:

PDF

📖 Manual Coverage

Systems Covered:

Engine, Transmission, Fuel System, Ignition System, Lubrication System, Exhaust System, Electrical System, Bodywork, Chassis, Suspension, Steering, Brakes, HVAC

Procedures Included:

Routine Maintenance, Scheduled Servicing, Diagnostics, Troubleshooting, Repair Procedures, Overhaul Procedures, Component Removal and Installation, Assemblies and Disassemblies

Technical Depth:

Detailed mechanical and electrical repairs, including engine and transmission disassembly; assumes technician familiarity with general automotive practices and emphasizes product-specific aspects.

📊 Manual Specifications

File Format:

PDF

Print Quality:

Printable

Binding Type:

N/A (Digital Format)

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine:

0.659L (659cc) Turbocharged Inline-3 (JB-DET)

Horsepower:

Approx. 64 PS (47 kW; 63 hp) at 6,400 rpm (due to Kei car regulations)

Torque:

Approx. 10.5 kg⋅m (103 N⋅m; 76 lb⋅ft) at 3,200 rpm

Fuel System:

Electronic Fuel Injection (EFI), Turbocharged

Engine Notes:

The JB-DET engine is a high-revving, compact powerplant known for its spirited performance despite power limitations imposed by Japanese Kei car regulations. Special attention is often required for turbocharger maintenance and cooling system integrity.

🔧 Transmission

Standard:

4-speed Automatic

Optional:

5-speed Manual

Features:

Rear-wheel drive (RWD), limited-slip differential (LSD) often available or standard on sportier trims.

📐 Dimensions

Length:

Approx. 3,395 mm (133.7 in)

Width:

Approx. 1,475 mm (58.1 in)

Height:

Approx. 1,245 mm (49.0 in)

Curb Weight:

Approx. 800-830 kg (1,760-1,830 lb)

Cargo Volume:

Minimal, particularly when the roof is stowed.

🛡️ Safety Features

Ratings:

As a Kei car, specific crash safety ratings from major international bodies may vary. Generally designed to meet Japanese safety standards of the era.

Active Features:

ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), optional Traction Control System (TCS).

Passive Features:

Driver and passenger airbags, reinforced chassis structure, roll-over protection bars integrated into the A-pillars and windscreen frame.

💡 Technology Features

Infotainment:

Typically basic aftermarket or factory radio systems with CD player, possibly auxiliary input. Manual covers electrical system aspects for these.

Driver Assistance:

Limited by era; primarily focused on ABS and optional TCS. The manual details their operation and troubleshooting.

Connectivity:

None from factory; relies on aftermarket solutions if available.

🔧 Maintenance

Service Intervals:

Based on mileage (e.g., 5,000-10,000 km) or time intervals for oil changes, filter replacements, and inspections. Refer to manual for specific intervals for major components and fluids.

Engine Oil:

Refer to manual for specific viscosity grade (e.g., 0W-20, 5W-30) and API/ILSAC classifications. Typically synthetic oil recommended.

Coolant:

Ethylene glycol-based antifreeze, typically a long-life formulation. Capacity approx. 4.0-4.5 liters.

Transmission Fluid Auto:

Dexron III or equivalent ATF. Capacity approx. 3.5-4.0 liters.

Transmission Fluid Manual:

GL-4 gear oil, 75W-90 or 80W-90. Capacity approx. 1.5-1.8 liters.

Brake Fluid:

DOT 3 or DOT 4.

Known Issues:

Turbocharger wear and oil consumption, potential leaks from the retractable roof mechanism, electrical issues related to the roof operation, ignition coil failure, and clutch wear on manual transmissions.

Spark Plugs:

Refer to manual for specific plug type and gap (e.g., NGK BKR7E-11). Correct spark plug maintenance is crucial for the turbocharged engine's performance.

Timing Belt Replacement:

Refer to manual for interval. The JB-DET utilizes a timing belt. Strict adherence to replacement intervals is critical to prevent catastrophic engine damage.

📚 Vehicle History

Brand Heritage:

Daihatsu, a subsidiary of Toyota Motor Corporation, has a long history of producing small, efficient, and reliable vehicles, particularly known for its Kei cars in the Japanese domestic market.

Model Evolution:

The first generation Copen (L880) was introduced in 2002, featuring a unique electro-hydraulic retractable hardtop and building on the success of its predecessor. It was primarily sold in Japan but also exported to various markets.

Production Location:

Japan

Production Years:

2002-2012

🏆 Awards & Recognition

Recognitions:

While specific awards are not widely publicized, the Copen has been recognized for its unique design and segment appeal, often featured in automotive publications focusing on JDM and microcars.