Daihatsu Feroza 1990 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Feroza Year: 1990 Engine Code: HD Series (likely HD-C or HD-E) Codes Chassis Code: F300 👋 Introduction Market Position Segment: Compact SUV /...

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标签: 1990 Car Cars Daihatsu Feroza Wiring Diagrams

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Description

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Feroza

Year:

Engine Code:

HD Series (likely HD-C or HD-E)

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Compact SUV / Off-roader

Target Audience:

Enthusiasts, off-roaders, DIY mechanics, professional repair shops

Competitive Analysis

Competitors 1990:

Suzuki Samurai, Toyota RAV4 (later), Mitsubishi Pajero/Montero Sport (later models)

Key Features

Off Road Capability:

Part-time four-wheel drive, robust chassis, decent ground clearance

Compact Size:

Maneuverable in urban environments and on trails

Affordability:

Often positioned as a budget-friendly entry into the SUV segment

📋 Manual Details

Coverage Areas

Primary Coverage:

Daihatsu Feroza (F300 chassis) with HD series engine

Secondary Coverage:

General maintenance and repair for the 1990 model year

Page Count

Estimated Pages:

Likely 500-1000+ pages, typical for a comprehensive factory service manual

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

Likely English, with potential for other languages depending on origin

Format

Format:

PDF (digital) or Printed Booklet

📖 Manual Coverage

Systems Covered

Engine:

Full engine overhaul, diagnostics, fuel system, cooling system, lubrication system, ignition system, emissions control

Transmission:

Manual and automatic transmission overhaul, removal, installation, diagnostics, fluid specifications

Drivetrain:

Four-wheel drive system operation, transfer case, differentials, drive shafts, CV joints, hub assemblies

Suspension:

Front and rear suspension components, springs, shock absorbers, control arms, steering knuckles, alignment procedures

Steering:

Steering gear, power steering system, steering column, tie rods, adjustment and repair

Brakes:

Hydraulic system, brake calipers, pads, rotors, drums, master cylinder, parking brake, bleeding procedures

Electrical:

Wiring diagrams, starter, alternator, battery, lighting system, ignition system, fuses, relays, diagnostic procedures

Body:

Body panels, doors, hood, tailgate, glass, trim, interior components, rust repair procedures

HVAC:

Heating, ventilation, and air conditioning system components, operation, service

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, lubrication, inspections

Repair:

Detailed step-by-step repair procedures for all major components and systems

Disassembly:

Complete instructions for component removal and disassembly

Assembly:

Detailed assembly sequences and torque specifications

Troubleshooting:

Diagnostic charts and procedures for identifying and resolving common problems

Diagnostics:

Engine management diagnostics, electrical system diagnostics

Technical Depth

Depth:

Comprehensive, covering basic maintenance to complete engine and transmission rebuilds

Detail Level:

Professional, with specific torque values, clearances, and specifications

📊 Manual Specifications

File Format

Digital Format:

Searchability:

Typically text-searchable if produced by a reputable source

Print Quality

Print Quality:

High-resolution scans or original factory print quality

Binding Type

Binding Type:

Not applicable for digital; for printed, typically spiral-bound or case-bound for durability

Paper Type

Paper Type:

Not applicable for digital; for printed, typically heavy-duty, glossy or matte paper for workshop use

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline-4 Cylinder, SOHC (Single Overhead Camshaft)

Displacement:

1598 cc (1.6 Liters)

Bore X Stroke:

76.0 mm x 87.5 mm (typical for HD-C/E)

Compression Ratio:

Approx. 9.5:1

Performance

Horsepower:

Approx. 70-77 HP @ 5000-5500 RPM (depending on specific market and tuning)

Torque:

Approx. 95-105 lb-ft @ 3000-3500 RPM (depending on specific market and tuning)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI) or Carburetor (early models/markets)

Fuel Type:

Unleaded Gasoline

Fuel Pump Type:

Electric

🔧 Transmission

Standard

Transmission Type:

5-Speed Manual Transmission

Optional

Transmission Type:

4-Speed Automatic Transmission

Features

Drive System:

Part-time 4WD with selectable 2WD/4WD High/4WD Low

Transfer Case:

Two-speed transfer case

📐 Dimensions

Exterior

Length:

Approx. 3845 mm (151.4 in)

Width:

Approx. 1580 mm (62.2 in)

Height:

Approx. 1680 mm (66.1 in)

Wheelbase:

Approx. 2175 mm (85.6 in)

Ground Clearance:

Approx. 190-200 mm (7.5-7.9 in)

Weights

Curb Weight:

Approx. 1100-1200 kg (2425-2645 lbs)

Gross Vehicle Weight Rating:

Not readily available, typically around 1600-1700 kg

🛡️ Safety Features

Ratings

Crash Test Ratings:

Likely not tested by NHTSA or Euro NCAP during this era, or results are not widely publicized.

Active Features

Optional or not available on base models

Passive Features

Airbags:

Driver airbag typically optional or absent in early models.

Seat Belts:

Front 3-point, rear lap belts

Rollover Protection:

Integrated roll bar in the Targa-style roof structure

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio, cassette player. Optional CD player in later or higher trims.

Speakers:

Typically 2 or 4 speakers

Driver Assistance

Features:

Very limited by modern standards. Focus is on basic mechanicals.

Connectivity

Features:

Not applicable. No integrated Bluetooth or USB ports.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 km (3,000 miles) or 6 months

Air Filter Replacement:

Every 20,000 km (12,000 miles) or 1 year

Spark Plug Replacement:

Every 40,000 km (24,000 miles)

Timing Belt Replacement:

Every 80,000 km (50,000 miles) or 4 years (CRITICAL)

Fluid Specifications

Engine Oil Type:

API SG or higher, SAE 10W-30 or 10W-40

Engine Oil Capacity:

Approx. 3.5 - 4.0 Liters (with filter)

Coolant Type:

Ethylene glycol-based coolant, 50/50 mix with distilled water

Transmission Fluid Type Manual:

API GL-4, SAE 75W-90 or 80W-90

Transmission Fluid Type Automatic:

Dexron II or equivalent

Differential Fluid Type:

API GL-5, SAE 80W-90

Known Issues

Rust Corrosion:

Prone to rust, especially in the chassis, wheel arches, and body panels, due to age and materials.

Timing Belt Failure:

Catastrophic engine damage if the timing belt breaks. Regular replacement is crucial.

Clutch Wear:

Manual transmission clutches can wear out over time with heavy use.

4Wd System Issues:

Transfer case or hub actuator issues can occur with wear and lack of maintenance.

📚 Vehicle History

Brand Heritage

Daihatsu Focus:

Known for small, economical, and reliable vehicles, often with a focus on kei cars and compact SUVs.

Model Evolution

Feroza Introduction:

Introduced in 1989 as a successor to the Daihatsu Rocky (F50/F70 series) but positioned as a more lifestyle-oriented compact SUV.

Feroza Design:

Features a distinctive convertible/Targa-style removable roof section for open-air driving.

Production

Production Years:

1989-2002

Manufacturing Location:

Japan (primarily by Daihatsu Motor Co., Ltd.)

🏆 Awards & Recognition

Recognitions

Off Road Awards:

While not winning specific awards, the Feroza gained a reputation as a capable and affordable off-roader in its segment.

Ratings

Reliability Ratings:

Generally considered reliable for its era, but component wear and maintenance are key factors in current reliability.

Certifications

Safety Certifications:

Varied by market; generally met the safety standards of the time for its class.