Daihatsu Feroza Sportrak Rocky F300 1989 Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Feroza Model Alias: Sportrak, Rocky (F300 chassis) Year: 1989 Codes Chassis Code: F300 👋 Introduction Market Position Target Audience: Daihatsu Feroza/Sportrak/Rocky F300 owners,...

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标签: 1989 Car Cars Daihatsu Feroza Rocky F300 Sportrak

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Description

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Feroza

Model Alias:

Sportrak, Rocky (F300 chassis)

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Target Audience:

Daihatsu Feroza/Sportrak/Rocky F300 owners, DIY mechanics, professional technicians

Segment:

Compact SUV / Light Off-Roader.

Competitive Analysis

Manual Type Comparison:

Official Factory Service Manual (not a 3rd party manual), providing genuine repair information

Key Features

Digital Advantage:

Instant download, no shipping costs, ability to print only necessary pages, searchable content

Cost Savings:

Enables DIY servicing, saving $50-$60 per hour on shop labor costs

Visual Aids:

Contains illustrations, diagrams, and photos to guide repair procedures

📋 Manual Details

Coverage Areas

Manual Coverage Scope:

All styles and variants of the 1989 Daihatsu Feroza/Sportrak/Rocky F300

Page Count

Estimated Page Count:

Hundreds of pages (exact count not specified, but implied to be comprehensive)

Manual Type

Manual Classification:

Factory Service Repair Manual

Language

Manual Language:

English

Format

Delivery Format:

Downloadable PDF

Compatibility:

Works on all PC-based Windows operating systems and Mac.

📖 Manual Coverage

Systems Covered

Mechanical Systems:

Engine Service/Repair, Transmission Service/Repair, Brake System, Suspension, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Differential/Drive, Axle

Electrical Systems:

Wiring Diagram, Electrical System, Engine Control System

Comfort And Convenience:

Heater/Air Conditioner, Interior

Body And Chassis:

Chassis/Body, Restraint System

Engine Control System Details:

Includes diagnosis and repair of the Engine Control Unit (ECU), sensors (e.g., MAP, TPS, O2), and actuators.

Fuel System Details:

Covers fuel pump, fuel filter, fuel injectors, pressure regulator, and diagnostic procedures for fuel delivery issues.

Cooling System Details:

Radiator, water pump, thermostat, cooling fans, hoses, and coolant flow diagnostics.

Brake System Details:

Front disc brakes, rear drum brakes (typical), brake lines, master cylinder, brake booster, parking brake system.

Suspension Details:

Front independent suspension (likely torsion bar or coil spring), rear solid axle with leaf springs or coil springs. Includes shock absorbers, control arms, bushings.

Steering Details:

Power steering system (if equipped), steering gear, tie rods, steering column, and alignment procedures.

Chassis Body Details:

Frame construction, body panels, doors, tailgate, hood, interior trim removal and installation.

Electrical System Details:

Battery, alternator, starter motor, lighting system (headlights, taillights, interior), horn, wipers, power windows (if equipped).

Differential Drive Axle Details:

Front and rear differentials, drive shafts, constant velocity (CV) joints, wheel bearings.

Emission System Details:

Focuses on emissions control components and diagnosis, potentially including catalytic converter operation, EGR (if applicable), and evaporative emissions control.

Heater Air Conditional Details:

Covers HVAC system components, refrigerant handling (with safety precautions), blower motor, heater core, and evaporator core diagnostics.

Restraint System Details:

Details for seat belt operation, adjustment, and potential repair of associated components.

Procedures Included

Maintenance Procedures:

General Maintenance, Periodic Lubrication

Diagnostic Procedures:

Troubleshooting, Advanced Troubleshooting Guide

Repair Procedures:

Step-by-step repair procedures for all covered systems, rebuild procedures

Engine Rebuild Procedures:

Detailed steps for engine disassembly, inspection, component replacement (pistons, rings, bearings, valves), and reassembly.

Transmission Overhaul:

Procedures for clutch replacement, transmission gear inspection, seal replacement, and potential automatic transmission service.

Troubleshooting Charts:

Diagnostic charts for common symptoms, guiding users to likely causes and repair steps.

Wiring Diagram Interpretation:

Guidance on reading and understanding complex wiring diagrams to diagnose electrical faults.

Wheel Alignment Specifications:

Camber, caster, and toe specifications for front and rear wheels, along with adjustment procedures.

Lubrication Schedule:

Detailed guide on lubrication points, types of lubricants, and recommended intervals for chassis components.

Interior Trim Removal:

Step-by-step instructions for removing and reinstalling dashboard panels, door cards, seats, and headliner.

Prevention Maintenance:

Emphasis on preventative maintenance to extend vehicle lifespan and reliability.

Technical Depth

Depth Of Information:

Comprehensive, covering fundamentals to advanced diagnostics and repair, equivalent to professional technician knowledge

Diagnostic Tools:

Implied to cover basic diagnostic tools and techniques, potentially mentioning specific test equipment where applicable.

Torque Specifications:

Essential torque values for critical fasteners across all systems (engine, transmission, suspension, brakes).

Special Tools:

May indicate specific Daihatsu or commonly used automotive tools required for certain procedures.

Diagram Detail:

Features detailed illustrations, drawings, and photos, with enlarged insets for detailed examination of parts.

📊 Manual Specifications

File Format

File Type:

Search Functionality:

Searchable PDF allows users to quickly find specific topics or keywords.

Print Quality

Printability:

Printable without restriction, allows printing of individual pages or the entire manual

Binding Type

Binding Method:

Digital download - printable, can be burned to CD-ROM

Paper Type

Paper Quality:

Not applicable (digital format), but implies high-resolution for printing

Software Requirements

Required Software:

Adobe PDF Reader

⚙️ Engine Specifications

Primary Engine

Engine Code:

Likely HD-C (1.6L SOHC 4-cylinder), but not explicitly stated in product info. Common for Feroza.

Performance

Displacement:

1.6 Liters (approx. 1589 cc)

Fuel System

Fuel Delivery:

Fuel Injection (EFI) is a key area covered, indicating modern fuel delivery for its era.

🔧 Transmission

Standard

Transmission Type:

Likely 5-speed manual as standard. Automatic transmission may be optional.

Optional

Optional Transmission:

Automatic transmission was likely an option, detailed in the manual.

Features

Drivetrain:

Part-time 4WD system with selectable 2WD/4WD modes.

📐 Dimensions

Exterior

Body Style:

Compact SUV / Off-roader, typically 2-door hardtop or soft-top, with potential for 4-door variants in some markets.

Weights

Curb Weight:

Varies by configuration, typically in the range of 1100-1200 kg.

🛡️ Safety Features

Passive Features

Restraint System:

Seat belts (likely front and potentially rear), manual seat belt adjusters.

💡 Technology Features

Infotainment

Audio System:

Likely basic AM/FM radio with cassette player. Upgrades possible by owner.

Driver Assistance

Antilock Brakes:

ABS was not standard on all 1989 models; availability may depend on trim level. Manual will detail system if equipped.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000-7,500 km (3,000-5,000 miles) or 6 months, subject to driving conditions. Specifics in manual.

Timing Belt Interval:

Critical for the HD-C engine. Interval typically around 90,000-100,000 km (55,000-60,000 miles). Manual will provide exact specification and procedure.

Fluid Specifications

Engine Oil Type:

API SG/SH or higher, viscosity typically 10W-30 or 10W-40. Manual will list exact SAE grade and API classification.

Coolant Type:

Ethylene glycol-based antifreeze, mixed 50/50 with distilled water. Manual will specify capacity and type.

Transmission Fluid Type:

For manual transmissions, likely gear oil meeting GL-4 specification. For automatics, Dexron-III or equivalent. Manual will specify.

Differential Fluid Type:

Hypoid gear oil, typically API GL-5. Manual will specify viscosity and capacity for front and rear differentials.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid. Manual will specify exact type and capacity for the brake system.

Known Issues

Common Wear Items:

Susceptibility to rust in certain climates, wear on clutch components (if manual transmission), potential for carburetor issues (on earlier models, though EFI is specified for this manual), suspension bushings.

Electrical Quirks:

Aging wiring harnesses or connectors can sometimes lead to intermittent electrical issues, which detailed wiring diagrams in the manual will help diagnose.

📚 Vehicle History

Brand Heritage

Daihatsu Specialty:

Daihatsu is known for its small, rugged, and efficient vehicles, often with a focus on off-road capability.

Model Evolution

Feroza Predecessor:

Successor to the Daihatsu Rugger (F70 series).

Global Variants:

Sold under various names globally, including Feroza, Sportrak, and Rocky.

Production

Production Era:

Produced from 1984 to 2002, with the F300 chassis representing a significant iteration.

🏆 Awards & Recognition

Recognitions

Market Reputation:

The Feroza/Sportrak was generally well-regarded for its off-road capability and compact size in its segment.