🏷️ Basic Information

Make:

Daihatsu

Model:

Feroza (also known as Sportrak and Rocky in some markets)

Chassis Code:

F300

Product Name:

DAIHATSU FEROZA SPORTRAK ROCKY F300 HD Engine Service Repair Manual 1987-1998

👋 Introduction

Vehicle Segment:

Compact SUV/Off-road vehicle.

Key Competitors:

Suzuki Samurai, Jeep Wrangler, Toyota RAV4 (early models), Mitsubishi Pajero Mini (kei car versions).

Target Audience:

Enthusiasts seeking a capable, affordable, and rugged off-road vehicle for light to moderate trails and recreational use.

Professional Standard:

Professionals use this type of manual, indicating a high level of detail and accuracy.

Download Benefit:

Instant download for immediate access and repair capability.

📋 Manual Details

Market Coverage:

Global (implies coverage for variants sold under Feroza, Sportrak, and Rocky designations)

Topic Coverage:

All major repair topics, A-Z

Estimated Page Count:

Varies by specific release, but professional quality manuals of this era often exceed 500 pages for comprehensive coverage.

Type:

Service Repair Workshop Manual

Language:

English (implied by description and typical professional manual content)

Format:

PDF

📖 Manual Coverage

Engine Mechanical:

Engine assembly, disassembly, overhaul, piston rings, connecting rods, crankshaft, camshaft, cylinder head, valves, timing belt/chain, lubrication system, cooling system (radiator, water pump, thermostat), oil pan, oil filter.

Engine Management:

Fuel system (carburetor/injection, fuel pump, fuel filter, injectors), ignition system (spark plugs, coils, distributor, timing), exhaust system (manifold, catalytic converter, muffler).

Transmission:

Manual transmission, automatic transmission (if applicable to specific F300 models), clutch system (assembly, adjustment, replacement), gear shifting mechanisms.

Drivetrain:

Four-wheel drive system (transfer case, front/rear differentials, drive shafts, U-joints, CV joints).

Brakes:

Brake system hydraulics (master cylinder, brake lines, calipers/wheel cylinders), brake pads/shoes, rotors/drums, parking brake system.

Steering:

Steering gear, steering column, power steering system (pump, hoses, reservoir, rack/box), tie rods, ball joints.

Suspension:

Front suspension (coil springs, shock absorbers, control arms, bushings), rear suspension (leaf springs/coil springs, shock absorbers, trailing arms, Panhard rod), wheel bearings.

Electrical:

Battery, alternator, starter motor, lighting system (headlights, taillights, interior lights), fuses, relays, wiring harnesses, sensors, engine control unit (ECU).

Bodywork:

Frame and chassis structure, body panels, doors, hood, tailgate, bumpers, interior trim, glass, locks, wipers.

Heating And Ac:

HVAC system components (blower motor, evaporator, condenser, heater core, controls).

Maintenance:

Scheduled maintenance, fluid changes (oil, coolant, brake fluid, transmission fluid, differential fluid), filter replacements, lubrication points, tire rotation.

Repair Procedures:

Step-by-step instructions for component removal, installation, and repair for all major systems.

Troubleshooting:

Diagnostic procedures for identifying and resolving common and uncommon faults, including symptom-based troubleshooting guides.

Wiring Diagrams:

Comprehensive electrical wiring diagrams for all vehicle systems, including component locations and circuit tracing.

Diagnostic Level:

Advanced diagnostics, including specific test procedures, specifications, and troubleshooting trees for components and systems.

Rebuild Specifications:

Detailed specifications and procedures for engine and transmission rebuilds, including torque values, clearances, and tolerances.

Special Tools:

Identification and usage instructions for specialized tools required for specific repair or diagnostic procedures.

📊 Manual Specifications

Compatibility:

Compatible with all major operating systems (Windows 95, 98, 2000, Me, XP, Vista, 7, 8, etc., macOS).

Image Quality:

High-quality pictures and diagrams.

Binding:

N/A (Digital PDF format)

Paper Quality:

N/A (Digital PDF format)

⚙️ Engine Specifications

Engine Code Common:

HD-C, HD-T (turbocharged variant likely available on some F300 models)

Configuration:

Inline 4-cylinder, SOHC (Single Overhead Camshaft), potentially OHC (Overhead Camshaft).

Displacement Cc:

Typically 1589cc (1.6 Liters) for the HD series.

Bore X Stroke Mm:

Commonly 76.0 mm x 87.0 mm for the HD-C engine.

Compression Ratio:

Approximately 9.3:1 for naturally aspirated HD-C.

Horsepower Hp:

Around 70-75 HP for the naturally aspirated HD-C, potentially higher for HD-T.

Torque Lb Ft:

Approximately 85-90 lb-ft for the naturally aspirated HD-C.

Fuel Delivery:

Carburetor (likely Hitachi or similar) for early models, Electronic Fuel Injection (EFI) for later or specific variants.

Coolant Capacity Liters:

Typically around 5.0 - 5.5 liters.

Oil Capacity Liters W Filter:

Around 3.5 - 3.8 liters.

Spark Plug Type Example:

NGK BP5ES or equivalent.

🔧 Transmission

Transmission Type:

5-speed Manual Transmission.

Transmission Type:

4-speed Automatic Transmission (available on some F300 models).

Drivetrain:

Part-time Four-Wheel Drive (4WD) with selectable 2WD/4WD modes and a 2-speed transfer case (High/Low range).

Manual Transmission Fluid:

API GL-4, SAE 75W-90 or 80W-90 gear oil.

Automatic Transmission Fluid:

Dexron II or equivalent (check specific model for exact spec).

Clutch Type:

Dry, single-plate, diaphragm spring type.

📐 Dimensions

Length Mm:

Approx. 3800 - 3950 mm (varies slightly by body style).

Width Mm:

Approx. 1690 mm.

Height Mm:

Approx. 1630 - 1700 mm (varies by body style and suspension).

Wheelbase Mm:

Approx. 2300 mm.

Curb Weight Kg:

Approx. 1150 - 1250 kg.

Standard Tire Size:

215/80R15 or 235/75R15.

Wheel Bolt Pattern:

5x139.7 mm (common for JDM SUVs).

🛡️ Safety Features

Crash Test Ratings:

Not extensively tested by modern agencies for this era, but generally considered robust for its class.

Braking System:

Front disc brakes, Rear drum brakes. Some models may have optional ABS (Anti-lock Braking System).

Seatbelts:

Three-point seatbelts for front occupants, likely lap belts for rear occupants in some configurations.

Body Construction:

Body-on-frame construction for durability and off-road capability.

💡 Technology Features

Audio System:

Basic AM/FM radio with cassette player, optional CD player on later models. Speakers typically limited to front doors.

ABS:

Optional on some models, not standard.

Power Steering:

Standard on most models.

🔧 Maintenance

Engine Oil Change Km:

Every 5,000 - 7,500 km or 6 months, whichever comes first.

Engine Oil Filter Replacement:

Replace with every oil change.

Transmission Fluid Change Km:

Every 40,000 - 60,000 km or 2-3 years.

Coolant Change Km:

Every 30,000 - 40,000 km or 2 years.

Engine Oil Type:

API SG or SH, SAE 10W-30 or 10W-40 is typical for this era and climate. Consult manual for specific viscosity based on temperature.

Brake Fluid Type:

DOT 3 or DOT 4.

Common Wear Items:

Clutch wear, suspension bushings, exhaust system corrosion, ignition system components (spark plugs, wires), timing belt (if applicable to specific engine variant).

Off Road Specific:

U-joint wear, differential seal leaks, CV joint boots cracking, transfer case linkage adjustments.

📚 Vehicle History

Daihatsu Specialization:

Daihatsu has a long history of producing small, efficient, and capable vehicles, particularly in the kei car and compact SUV segments.

Feroza Lineage:

The Feroza followed Daihatsu's earlier compact SUVs like the Taft and the Rugger (also known as the Rocky). It was designed to be a more practical and road-friendly alternative while retaining off-road prowess.

Production Years:

1987-1998.

Manufacturing Locations:

Primarily Japan (Daihatsu Motor Co., Ltd.).

🏆 Awards & Recognition

Market Reputation:

Known for its excellent off-road capability for its size and price point, durable mechanicals, and relatively simple maintenance.