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Daihatsu Fourtrak F70 1984-1992 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Fourtrak Chassis Code: F70 Series Production Years Covered: 1984-1992 👋 Introduction Market Position Vehicle Type: Rugged, body-on-frame SUV/off-roader. Target Audience: Off-road enthusiasts, utility...
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Daihatsu Fourtrak F70 1984-1992 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Fourtrak
Chassis Code:
F70 Series
Production Years Covered:
1984-1992
👋 Introduction
Market Position
Vehicle Type:
Rugged, body-on-frame SUV/off-roader.
Target Audience:
Off-road enthusiasts, utility vehicle users, DIY mechanics.
Competitive Analysis
Key Competitors Era:
Toyota Land Cruiser Prado (J70/J80 series), Nissan Patrol (Y60 series), Mitsubishi Pajero (first/second generation), Suzuki Samurai/Jimny.
Key Features
Vehicle Philosophy:
Durable, reliable, and capable off-road vehicle known for its simplicity and robustness.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Page Count:
1221
Language:
English
Format:
PDF
Delivery Method:
Instant Download
Printability:
Yes
Software Requirement:
Adobe Reader
Operating System Compatibility:
Windows, Mac, Linux OS
📖 Manual Coverage
Systems Covered
Engine Service:
Complete engine overhaul, disassembly, assembly, component testing, and adjustments.
Fuel System Service:
Fuel pump, injectors, carburetor/fuel injection system diagnostics and repair.
Cooling System Service:
Radiator, water pump, thermostat, hoses, coolant specifications.
Lubrication System Service:
Oil pump, oil filter, oil pressure specifications, oil change intervals.
Ignition System Service:
Spark plugs, ignition coils, distributor (if applicable), timing adjustments.
Transmission Service:
Manual and automatic transmission overhaul, clutch service, gear selection diagnostics.
Drivetrain Service:
Transfer case, differentials, driveshafts, constant velocity (CV) joints, hub mechanisms.
Suspension Service:
Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications.
Steering System Service:
Steering gearbox, power steering pump, steering linkage, steering wheel alignment.
Brake System Service:
Brake pads, discs/drums, calipers, master cylinder, brake lines, bleeding procedures, ABS (if applicable).
Electrical System Service:
Battery, alternator, starter motor, lighting, wiring diagrams, fuses, relays.
Body And Chassis Service:
Frame repair, body panel removal/installation, doors, windows, interior trim.
HVAC System Service:
Air conditioning, heating, ventilation system components and repair.
Troubleshooting Guides:
Diagnostic procedures for common and complex issues across all systems.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid checks and changes, filter replacements, general inspection.
Repair Procedures:
Detailed step-by-step instructions for component removal, repair, and reinstallation.
Adjustment Procedures:
Precise instructions for adjusting engine components, brakes, clutch, and other systems.
Disassembly And Assembly:
Comprehensive guides for taking apart and putting back together various vehicle components.
Torque Specifications:
Exact tightening torques for all critical fasteners and components.
Special Tool References:
Identification and usage of specialized tools required for specific repair operations.
Technical Depth
Diagnostic Capabilities:
In-depth troubleshooting guides, symptom analysis, and fault finding for all vehicle systems.
Rebuild Procedures:
Detailed instructions for complete engine, transmission, and differential rebuilds.
Pictorial Diagrams:
Extensive use of detailed illustrations, exploded diagrams, and photographs for clarity.
Service Data And Specifications:
Accurate data, specifications, and allowable limits for all repair and adjustment procedures.
Wear Limits:
Specific measurements and wear limits for critical components to ensure proper function.
📊 Manual Specifications
File Format
File Type:
PDF
Text Searchability:
Likely searchable if original PDF was OCR'd, but confirmed printable.
Zoom Capability:
Yes, allows for zooming into details.
Print Quality
Page Quality:
High-quality, designed for clear printing of text and diagrams.
Illustration Clarity:
Illustrations are clear and detailed for precise understanding of procedures.
Binding Type
Delivery Format:
Digital Download (No physical binding)
Paper Type
Digital Format:
PDF suitable for printing on standard paper.
⚙️ Engine Specifications
Primary Engine
Engine Code Example:
Likely 4Y (2.0L petrol) or 2L-T (2.4L turbodiesel), common for this era and platform. Specific engine code may vary.
Displacement Range:
Typically 2.0L to 2.8L petrol or diesel variants.
Performance
Horsepower Range:
Est. 80-120 HP depending on engine variant (petrol/diesel).
Torque Range:
Est. 150-220 Nm depending on engine variant (petrol/diesel).
Fuel System
Fuel Delivery Petrol:
Carburetor (early models) or Electronic Fuel Injection (EFI) depending on specific variant and market.
Fuel Delivery Diesel:
Direct injection with turbocharger (for turbodiesel variants).
🔧 Transmission
Standard
Transmission Type Standard:
5-speed manual transmission.
Optional
Transmission Type Optional:
4-speed automatic transmission likely available on some variants.
Features
Drive System:
Part-time four-wheel drive (4WD) with selectable 2WD/4WD modes and a low-range gear.
📐 Dimensions
Exterior
Body Styles:
Typically 2-door and 4-door hardtop/soft top configurations.
Ground Clearance:
High ground clearance, characteristic of off-road vehicles, likely exceeding 200mm.
Weights
Curb Weight Range:
Approximately 1600-1900 kg, depending on configuration and engine.
🛡️ Safety Features
Ratings
Crash Test Standards Era:
Standards were less stringent than today; manual will focus on structural integrity and component safety.
Active Features
Braking System:
Front disc, rear drum brakes typical. ABS not standard on early models.
Passive Features
Body Construction:
Robust ladder frame chassis for durability and off-road strength.
Seatbelts:
Standard seatbelts, potentially lap belts in rear on early models, 3-point likely standard on later models.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, often with cassette player. Aftermarket upgrades are common.
Driver Assistance
Driver Aids:
Limited to basic driver aids of the era; no advanced electronic systems like traction control or stability control.
Connectivity
Connectivity Features:
None beyond standard radio and potentially a 12V power outlet.
🔧 Maintenance
Service Intervals
Oil Change Interval Petrol:
Typically 5,000-7,500 km (3,000-5,000 miles) or 6 months, whichever comes first, depending on usage.
Oil Change Interval Diesel:
Typically 5,000 km (3,000 miles) or 6 months, depending on usage and oil quality.
Timing Belt Replacement:
If belt-driven, typically every 60,000-100,000 km (37,000-60,000 miles). Chain-driven engines are maintenance-free in this regard.
Fluid Specifications
Engine Oil Type Petrol:
API SF/SG or higher, viscosity typically 10W-30 or 10W-40, depending on ambient temperature (refer to manual for exact spec).
Engine Oil Type Diesel:
API CD/CE or higher, viscosity typically 15W-40, especially for turbodiesel variants (refer to manual for exact spec).
Coolant Type:
Ethylene glycol-based antifreeze, mixed with distilled water in a 50/50 ratio. Manual will specify exact type.
Transmission Fluid Manual:
GL-4 or GL-5 gear oil, viscosity likely 75W-90 or 80W-90 (refer to manual).
Transmission Fluid Automatic:
Dexron II or equivalent automatic transmission fluid (ATF).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Rust And Corrosion:
Common issue for vehicles of this age, particularly in areas exposed to salt. Frame and body panels are susceptible.
Diesel Engine Reliability:
Turbodiesel engines can be robust but may suffer from injector issues, turbocharger wear, or head gasket failures if poorly maintained.
Suspension Wear:
Bushings, ball joints, and tie rod ends can wear out due to off-road use and age.
Transfer Case And Axle Seals:
Leaking seals in the drivetrain components are common with age.
📚 Vehicle History
Brand Heritage
Daihatsu Offroad Legacy:
Daihatsu has a long history of producing compact and capable off-road vehicles, including the Taft and Rocky.
Model Evolution
Fourtrak Development:
Evolved from earlier Daihatsu off-road platforms, offering increased size and comfort while retaining core off-road capabilities.
Production
Global Markets:
Sold in various markets worldwide, often under different names (e.g., Rocky in some regions).
🏆 Awards & Recognition
Recognitions
Offroad Capability Recognition:
The Fourtrak is generally recognized for its strong off-road credentials and durability in its class.
Ratings
Reliability Perception:
Perceived as a reliable vehicle when properly maintained, especially in its core mechanical components.
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