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Daihatsu Hijet 1 3 S85 1998-2010 Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Hijet Chassis Code: S85 Engine Variant: 1.3 Generation Model Years Covered: 1998-2010 👋 Introduction Market Position Vehicle Type: Kei truck/van (commercial and light...
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类型: Truck
厂商:
Daihatsu
斯库: 510991
标签: 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 Cars Daihatsu Hijet Hijet 1 3 S85 Truck
Daihatsu Hijet 1 3 S85 1998-2010 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Hijet
Chassis Code:
S85
Engine Variant:
1.3
Generation
Model Years Covered:
1998-2010
👋 Introduction
Market Position
Vehicle Type:
Kei truck/van (commercial and light utility vehicle).
Competitive Analysis
Competitors:
Suzuki Carry, Subaru Sambar, Honda Acty, Mitsubishi Minicab.
Key Features
Manual Benefit 1:
Cost-effective solution for vehicle maintenance and repair.
Manual Benefit 2:
Instant download access for immediate use.
Manual Benefit 3:
Comprehensive technical data mirroring original manufacturer publications.
Manual Benefit 4:
Suitable for both professional technicians and DIY enthusiasts.
📋 Manual Details
Coverage Areas
Vehicle Models:
Daihatsu Hijet 1.3 S85 (1998-2010)
Page Count
Estimated Pages:
Hundreds or thousands
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF
Delivery
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine:
Complete service and repair procedures for the 1.3L engine, including fuel injection, cooling, lubrication, and emission systems.
Transmission:
Service and repair for both manual and automatic transmissions, including troubleshooting and component replacement.
Brakes:
Detailed information on the brake system, including hydraulic components, parking brake, and anti-lock braking systems (if equipped).
Electrical:
Comprehensive coverage of the electrical system, including wiring diagrams, component testing, and troubleshooting for starting, charging, lighting, and accessories.
Suspension Steering:
Detailed procedures for suspension and steering system maintenance, repair, and alignment.
Chassis Body:
Information on chassis components, body repairs, interior trim, and restraint systems.
Fuel Injection:
Detailed diagnostics and repair procedures for the EFI system, including sensor testing, injector service, and ECU functions.
Cooling System:
Radiator, thermostat, water pump, fan clutch, heater core, and coolant flow diagnostics.
Steering:
Power steering pump (if equipped), steering rack, tie rods, and alignment procedures.
Differential Drive:
Service and repair for rear differential and drive axles, including fluid changes and bearing checks.
Heater Air Conditioning:
Diagnosis and repair of the HVAC system, including refrigerant handling (if equipped with AC), blower motor, and controls.
Engine Control System:
Detailed explanation of engine control unit (ECU) functions, sensor inputs, and actuator outputs related to engine operation.
Restraint System:
Information on seat belts, pretensioners (if equipped), and airbag system components.
Interior:
Procedures for removing and installing interior trim panels, seats, dashboard components, and related hardware.
Procedures Included
Maintenance:
Regular scheduled maintenance tasks, periodic lubrication, fluid checks, and component replacements.
Troubleshooting:
Diagnostic procedures and common fault finding for various vehicle systems.
Repair:
Step-by-step repair instructions for all major vehicle systems, including disassembly, reassembly, and adjustment.
Diagnostics:
Guidance on diagnosing electrical and mechanical faults, including the use of diagnostic tools and reading fault codes (if applicable).
Periodic Lubrication:
Specific lubrication points and intervals for chassis components, suspension, steering, and driveline.
Emission System:
Details on emission control components such as catalytic converter, EGR system (if applicable), and EVAP system, along with diagnosis.
Technical Depth
Depth:
Comprehensive factory-level technical data, including specifications, tolerances, testing procedures, and torque values for all repairable components.
Wiring Diagrams:
Extensive and detailed wiring diagrams for all electrical circuits, facilitating troubleshooting and repair.
Data Sheets:
Inclusion of technical data sheets for key components and systems.
Equipment Specifications:
Specifications for various equipment and systems found within the vehicle.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
All Versions of Windows & Mac
Requirements:
Adobe PDF Reader & WinZip (for larger files)
Print Quality
Quality:
High Quality, Printable
Binding Type
Type:
Digital Download (PDF)
Paper Type
Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Code Family:
Likely ED series or similar 1.3L 4-cylinder engine (specific code not provided).
Displacement:
Approximately 1.3 Liters (1300cc)
Performance
Horsepower:
Typically in the range of 60-75 HP (exact figure depends on specific engine variant within the 1.3L family and market).
Torque:
Estimated torque around 90-100 Nm (exact figure depends on specific engine variant).
Fuel System
Injection Type:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Type:
Likely a 5-speed manual transmission.
Optional
Type:
Automatic transmission may be available on certain models/trims.
Features
Drive Layout:
Rear-wheel drive (RWD) or All-wheel drive (AWD) variants may exist.
📐 Dimensions
Exterior
Vehicle Class:
Kei class vehicle (compact dimensions regulated by Japanese law).
Typical Length:
Around 3,200-3,400 mm
Typical Width:
Around 1,400-1,450 mm
Typical Height:
Around 1,800-1,900 mm (depending on body style - van vs. truck).
Weights
Curb Weight:
Typically in the range of 800-950 kg.
Gross Vehicle Weight Rating:
Varies by configuration, often around 1500-1800 kg.
🛡️ Safety Features
Ratings
Crash Test Standards:
JNCAP or similar regional safety standards for its class.
Active Features
ABS:
Optional ABS may be available on higher trims or later models.
Passive Features
Airbags:
Driver airbag is common; passenger airbag may be optional or standard on later models.
Seatbelts:
Standard three-point seatbelts for front occupants; lap belts for rear occupants depending on configuration.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player or CD player, depending on trim and year. Speaker count typically 2-4.
Driver Assistance
Parking Sensors:
Rarely equipped, likely an aftermarket addition if present.
Connectivity
Bluetooth:
Not standard; would be an aftermarket installation.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 5,000 - 7,500 km or 6 months, whichever comes first (refer to manual for precise interval).
Air Filter:
Inspect every 15,000 km, replace as needed or every 30,000 km.
Spark Plugs:
Replace every 30,000 - 50,000 km depending on plug type.
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ or ILSAC GF-2/GF-3 classification, SAE 10W-30 or 10W-40 recommended for most climates (check manual for specific grade).
Coolant Type:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90 gear oil.
Transmission Fluid Automatic:
Dexron III or equivalent ATF.
Known Issues
Common Concern 1:
Rust and corrosion, especially in salt-belt regions.
Common Concern 2:
Wear on suspension components due to utility use.
Common Concern 3:
Potential for ignition system issues (coils, spark plug wires) over time.
📚 Vehicle History
Brand Heritage
Brand Specialty:
Daihatsu is renowned for its compact and economical vehicles, particularly Kei cars and light commercial vehicles.
Model Evolution
S80 Series Era:
The S80 series represents a significant generation of the Hijet, evolving from earlier models to incorporate modern automotive technology and safety features.
Production
Manufacturing Location:
Primarily manufactured in Japan by Daihatsu Motor Co., Ltd.
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