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Daihatsu Hijet 1.3 S85 1998-2010 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Hijet Chassis Code: S85 Engine Variant: 1.3 Generation Generation Name: Fifth Generation (S80 Series) Model Years Covered: 1998-2010 Codes Engine Code: Likely ED-series...
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类型: Truck
厂商:
斯库: 491917
Daihatsu Hijet 1.3 S85 1998-2010 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Hijet
Chassis Code:
S85
Engine Variant:
1.3
Generation
Generation Name:
Fifth Generation (S80 Series)
Model Years Covered:
1998-2010
Codes
Engine Code:
Likely ED-series (e.g., ED10 or similar 1.3L variant for this generation)
👋 Introduction
Market Position
Vehicle Segment:
Kei truck/mini-truck, commercial vehicle
Target Audience:
Small business owners, farmers, tradespeople, fleet operators, DIY mechanics.
Competitive Analysis
Key Competitors:
Suzuki Carry, Subaru Sambar, Honda Acty, Mitsubishi Minicab.
Key Features
Manual Advantage:
Provides comprehensive, detailed repair and maintenance information, reducing reliance on expensive dealership services.
Documentation Style:
Clear, concise instructions with supporting illustrations and diagrams.
📋 Manual Details
Coverage Areas
Vehicles Covered:
Daihatsu Hijet 1.3 S85 (1998-2010)
Page Count
Estimated Page Count:
Likely 500+ pages (typical for comprehensive workshop manuals)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul and repair procedures, component testing, specifications.
Engine Electrical:
Ignition system, charging system, starting system, sensors, actuators, wiring diagrams.
Emission Control System:
Catalytic converter, EGR, PCV, evaporative emission control, diagnostic procedures.
Fuel System:
Fuel pump, injectors, fuel filter, fuel lines, fuel pressure, ECU control.
Suspension System:
Front and rear suspension, shock absorbers, springs, bushings, alignment specifications.
Clutch System:
Clutch operation, adjustment, replacement procedures, hydraulic system.
Manual Transaxle System:
Gearbox overhaul, shifting mechanisms, lubrication, component replacement.
Automatic Transaxle System:
If equipped, operation, fluid changes, internal components, diagnostic codes.
Driveshaft And Axle:
CV joints, driveshafts, wheel bearings, differential service.
Steering System:
Steering rack, power steering pump (if equipped), tie rods, steering column, alignment.
Brake System:
Front and rear brakes (disc/drum), ABS (if equipped), hydraulic lines, caliper/wheel cylinder service.
Body Interior And Exterior:
Panel removal, trim, seats, glass, doors, hood, tailgate, body panel repair.
Body Electrical System:
Lighting, power windows, central locking, wipers, horn, instrument cluster, fuse box diagrams.
Restraint System:
Seat belts, airbags (if equipped), system diagnostics and service.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, tune-ups.
Repair:
Step-by-step repair instructions for all major components and systems.
Troubleshooting:
Diagnostic charts and procedures for common and intermittent faults.
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems.
Technical Depth
Diagnostics:
Advanced diagnostic procedures, including OBD-II (if applicable) and sensor testing.
Rebuilds:
Detailed instructions for engine, transmission, and differential rebuilds.
Illustrations:
Detailed diagrams, drawings, and photographic illustrations for clarity.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Fully Printable
Zoom Functionality:
Zoom In/Out Enabled
Binding Type
Binding:
Digital (Printable PDF)
Paper Type
Paper Recommendation:
Standard A4 or Letter paper for printing
Software Requirements
PDF Reader:
Adobe Acrobat Reader
Unzip Utility:
WinZip or equivalent
Compatibility
Operating Systems:
Compatible with all versions of Windows and Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 3-cylinder, 4-stroke, naturally aspirated gasoline
Displacement:
Approximately 1.3 liters (1300cc). Specific engine code like ED10A or similar variant would be detailed in the manual.
Bore X Stroke:
Specifications would be detailed in the manual, typical for this engine family.
Performance
Horsepower:
Typically in the range of 60-75 PS (approx. 59-74 hp) depending on exact engine variant and market.
Torque:
Figures would vary but generally modest, suited for utility use. Detailed specs in manual.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Cooling System
Cooling Type:
Water-cooled
Lubrication System
Oil Type:
Specifications for engine oil viscosity (e.g., 5W-30, 10W-40) and API service category (e.g., API SN/SP) will be in the manual.
Oil Capacity:
Approx. 3.5 - 4.0 liters, including filter. Exact figure in manual.
🔧 Transmission
Standard
Transmission Type:
Likely available with a 5-speed manual transaxle as standard.
Optional
Transmission Type:
Possibly a 3-speed or 4-speed automatic transaxle was an option for some variants.
Features
Drivetrain:
Rear-wheel drive (RWD) or selectable 4-wheel drive (4WD).
Clutch Type:
Dry, single plate, diaphragm spring type for manual transmissions.
Fluid Specifications
Manual Transmission Fluid:
GL-4 gear oil, SAE 75W-90 or similar viscosity. Manual will specify exact type and capacity.
Automatic Transmission Fluid:
Dexron III or equivalent ATF. Manual will specify exact type and capacity.
📐 Dimensions
Exterior
Length:
Varies by body style (standard/high cab), typically around 3,200 - 3,400 mm.
Width:
Typically around 1,400 - 1,500 mm (often conforming to Kei car regulations in some markets).
Height:
Varies by cab type, approximately 1,800 - 1,900 mm.
Wheelbase
Wheelbase:
Around 1,800 - 1,900 mm.
Weights
Curb Weight:
Approximately 800 - 1000 kg, depending on configuration (2WD/4WD, options).
Gross Vehicle Weight Rating:
Typically around 1500-1700 kg. Exact GVWR in manual.
Cargo
Payload Capacity:
Around 350-500 kg, depending on configuration and market regulations.
🛡️ Safety Features
Ratings
Crash Test Ratings:
NHTSA/Euro NCAP ratings would be for specific export markets if tested. Likely basic safety features for the era.
Active Features
ABS:
Optional on some models, standard on higher trims or later years.
Passive Features
Airbags:
Driver airbag likely standard or optional. Passenger airbag less common in this segment/era.
Seat Belts:
Standard three-point seat belts for front occupants. Lap belts for rear (if applicable).
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, possibly with CD player or cassette player depending on trim and year. Manual covers electrical aspects.
Driver Assistance
Lighting Systems:
Halogen headlamps, standard tail and brake lights. Manual details bulb types and replacement.
Connectivity
Wiring Schematics Detail:
Detailed wiring diagrams are a core component, enabling diagnosis of all electrical systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 10,000 km or 6-12 months, whichever comes first. Manual will provide precise intervals.
Air Filter Replacement:
Recommended at 15,000 - 30,000 km or annually. Manual specifies.
Spark Plug Replacement:
Typically every 30,000 - 60,000 km, depending on spark plug type (copper, platinum, iridium). Manual will detail.
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze (typically green or pink) mixed with distilled water. Manual specifies ratio and type.
Brake Fluid Type:
DOT 3 or DOT 4 glycol-based brake fluid. Manual will specify.
Power Steering Fluid:
If equipped with power steering, likely ATF Dexron II/III or specific power steering fluid. Manual specifies.
Known Issues
Common Wear Items:
Clutch wear, brake pad/shoe wear, suspension bushings, CV joint boots, exhaust system corrosion.
Engine Idling Problems:
Can sometimes be related to dirty throttle body, idle air control valve, or vacuum leaks. Manual aids in diagnosis.
Transmission Grinding:
May indicate clutch adjustment issues or internal wear in the manual transaxle. Covered in detail.
📚 Vehicle History
Brand Heritage
Daihatsu History:
Daihatsu, a subsidiary of Toyota Motor Corporation, has a long history of producing small, practical vehicles, including the Hijet series since the 1960s.
Model Evolution
Hijet Lineage:
The Hijet is one of Daihatsu's longest-running and most successful product lines, evolving through numerous generations to meet market demands for utility and compact transport.
Production
Manufacturing Locations:
Primarily manufactured in Japan, with potential assembly in other markets depending on import regulations and partnerships.
S85 Generation Context:
The S80 series Hijet represented a significant update, offering improved engines and a more modern chassis compared to its predecessors.
🏆 Awards & Recognition
Recognitions
Market Reputation:
The Hijet is known for its reliability, durability, and cost-effectiveness in the commercial vehicle segment.
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