Market Position:
The Daihatsu Hijet is a popular microvan/kei truck known for its practicality, compact size, and fuel efficiency. It serves various commercial and personal use cases, often favored in urban environments and for light-duty tasks. This manual targets owners and technicians looking to maintain and repair these versatile vehicles.
Competitive Analysis:
Competes with other kei trucks and microvans from Japanese manufacturers such as Suzuki Carry, Subaru Sambar, and Honda Acty. The Hijet's strength lies in its robust engineering and widespread availability in many international markets.
Key Features:
The 1998-2010 Hijet generation is recognized for its distinctively flat-fronted design, improved cabin space over previous generations, and a range of powertrain options catering to different needs. The availability of RWD and 4WD variants adds to its versatility.
Coverage Areas:
Comprehensive coverage for all major mechanical and electrical systems, maintenance, diagnostics, and repair procedures for the Daihatsu Hijet 1998-2010.
Page Count:
Undisclosed, but described as extensive and covering factory service manual topics.
Manual Type:
Repair Service Manual
Systems Covered:
Engine (mechanical and electrical), Fuel System, Ignition System, Cooling System, Lubrication System, Exhaust System, Clutch, Transmission (manual and automatic), Drivetrain (FWD/RWD/4WD), Suspension (front and rear), Steering System, Brake System (hydraulic and parking), Electrical System (wiring diagrams, battery, charging, starting, lighting, accessories), Bodywork, Climate Control, Interior Trim, Chassis components.
Procedures Included:
Routine maintenance, troubleshooting guides, diagnostic procedures, disassembly and assembly of components, repair and replacement of parts, torque specifications, electrical schematics, fluid capacities and types, component testing, overhaul procedures, body repair guidelines, emission control system servicing.
Technical Depth:
Designed for both professional technicians and skilled DIY mechanics. Covers fundamental concepts to advanced diagnostic and repair procedures. Provides step-by-step instructions.
Print Quality:
Full Printable
Binding Type:
Digital Download (No physical binding)
Paper Type:
N/A (Digital format)
Searchable Text:
Likely searchable due to PDF format, though not explicitly stated.
Software Requirements:
Adobe PDF Reader, WinZip
Operating System Compatibility:
All Versions of Windows & Mac
Engine Options:
Typically equipped with Daihatsu's EF-SE (659cc DOHC 12-valve EFI), EF-DE (659cc DOHC 12-valve EFI), and EF-VE (659cc DOHC 12-valve VVT-i) naturally aspirated and turbocharged engines. Some markets may feature larger displacement engines (e.g., 1.0L or 1.3L). Specific engine codes (e.g., EF-CLS) also exist.
Horsepower Range:
Approximately 45-64 hp for 659cc engines, depending on the variant (NA vs. Turbo) and tuning.
Torque Range:
Around 55-80 Nm (40-59 lb-ft) for 659cc engines.
Fuel System:
Electronic Fuel Injection (EFI) with multi-point injection.
Ignition Type:
Electronic Ignition (Distributor-less ignition systems in later models)
Engine Control Unit:
ECU controlled fuel and ignition timing.
Exterior Dimensions:
Specific dimensions vary by body style (van, truck, panel van) and market regulations, but generally fall within kei car dimensions (e.g., Length < 3.4m, Width < 1.48m, Height < 2.0m). Refer to manual for precise figures.
Curb Weight:
Typically ranges from 750 kg to 1000 kg, depending on configuration.
Gross Vehicle Weight Rating:
Around 1400-1600 kg.
Safety Ratings:
Safety ratings vary significantly by region and the specific test conducted. Early models may have basic safety features, while later models might incorporate more advanced systems. The manual would detail specific safety equipment and potential improvements.
Active Safety Features:
Anti-lock Braking System (ABS) available on some higher trims or later models. Power-assisted brakes are standard.
Passive Safety Features:
Seat belts (three-point in front, two-point in rear for some variants), crumple zones (basic design), reinforced cabin structure.
Infotainment Features:
Basic infotainment systems were standard, often including an AM/FM radio with cassette or CD player. Higher trims may have offered more advanced audio systems. The manual would cover their operation and basic troubleshooting.
Driver Assistance Features:
Limited driver assistance features in this era, primarily focused on essential safety systems like ABS where equipped.
Connectivity Features:
Basic connectivity typically limited to speaker wiring for audio systems. No advanced Bluetooth or smartphone integration typically found in this generation.
Recommended Oil Change Interval:
Typically every 5,000 km to 10,000 km (3,000 to 6,000 miles) or 6-12 months, depending on driving conditions and oil type. Refer to the manual for precise intervals.
Recommended Air Filter Replacement:
Every 20,000 km to 40,000 km (12,000 to 24,000 miles) or as needed based on inspection.
Recommended Spark Plug Replacement:
Typically every 40,000 km to 80,000 km (24,000 to 48,000 miles), depending on spark plug type (standard or iridium).
Engine Oil Type:
API SG, SH, SJ, SL or higher. Viscosity grade typically 5W-30 or 10W-30, depending on ambient temperature. Refer to the manual for exact specification.
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Always use the specified coolant type for your region.
Transmission Fluid Type Manual:
API GL-4 gear oil, SAE 75W-90 or 75W-80W. Check manual for specific capacity.
Transmission Fluid Type Automatic:
Dexron III or equivalent ATF fluid. Check manual for specific capacity.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Common Issues:
Over time, potential issues can include minor oil leaks from engine seals, wear in suspension components (bushings, ball joints), clogging of the EGR system (if equipped), and ignition coil or spark plug issues. The manual will provide detailed troubleshooting for these and other potential problems.
Brand Heritage:
Daihatsu, a subsidiary of Toyota Motor Corporation, has a long history of producing small, fuel-efficient vehicles, with the Hijet line dating back to the 1960s. It's known for its focus on the kei car segment and commercial vehicles.
Model Evolution:
The eighth generation (S200 series) represented a significant styling and engineering update, offering improved ergonomics, safety, and a wider range of powertrain choices compared to its predecessors. It continued Daihatsu's tradition of practical utility vehicles.
Production Locations:
Primarily manufactured in Japan by Daihatsu. Variations may be produced or assembled in other countries under license or joint ventures.
