Vehicle Segment:
Kei truck/microvan (Utility vehicle, commercial vehicle)
Competitors:
Suzuki Carry, Honda Acty, Subaru Sambar (in markets where Hijet was directly sold and these models were prevalent)
Vehicle Purpose:
Designed for practicality, cargo hauling, and urban/small-scale commercial use. Known for its compact size and maneuverability.
Diy Repair Benefit:
Enables owners to perform high-quality repairs independently, saving money and ensuring vehicle longevity.
Technical Knowledge Access:
Provides in-depth understanding of vehicle intricacies for better maintenance and troubleshooting, even for those with limited technical background.
Applicable Years:
1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010
Estimated Page Count:
High (comprehensive workshop manual typically exceeds 500 pages, specific count not provided in product info)
Type:
All Service Repair Manual (Workshop Manual)
Engine Service:
Engine removal/installation, cylinder head, pistons, crankshaft, camshaft, lubrication system, cooling system, fuel injection, emission system, engine control system
Transmission Service:
Manual and Automatic transmission overhaul, clutch system, drivetrain components
Brake System:
Brake component inspection and replacement (pads, rotors, calipers), hydraulic system bleeding, parking brake system
Electrical System:
Wiring diagrams, component testing, battery, charging system, ignition system, lighting, accessories
Suspension Steering:
Front and rear suspension components, steering gear, power steering system
Chassis Body:
Frame and body construction, doors, windows, interior trim, exterior panels
Restraint System:
Airbag system inspection, seat belt mechanisms
Axle Drivetrain:
Front and rear axle components, drive shafts, CV joints
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel lines, fuel injectors, fuel pressure regulator.
Emission System:
Catalytic converter, EGR system, oxygen sensors, and emission control computer interactions.
Engine Control System:
Detailed diagrams and troubleshooting for the ECU, sensors (MAP, TPS, ECT, knock sensor, etc.), and actuators.
Cooling System:
Radiator, fan, thermostat, water pump, heater core, coolant hoses, and temperature sensors.
Lubrication System:
Oil pan, oil pump, oil filter, oil passages, and oil pressure.
Maintenance:
General maintenance procedures, periodic lubrication, fluid changes, filter replacements
Troubleshooting:
Diagnostic procedures for common issues, symptom-based troubleshooting guides
Repair Overhaul:
Detailed step-by-step instructions for component disassembly, repair, and reassembly
Refurbish Renovate:
Guidance on restoring worn or damaged components
Diagnostics:
Includes diagnostic trouble codes (DTCs) where applicable and systematic diagnostic flows.
Wiring Diagrams:
Complete electrical wiring diagrams for all major systems, color-coded and component-identified.
Torque Specifications:
Essential torque specifications for all critical fasteners during assembly and disassembly.
Wheel Alignment:
Specifications and procedures for front and rear wheel alignment.
Tire Specifications:
Recommended tire sizes and inflation pressures.
Wheel Bolt Pattern:
Standard wheel bolt pattern for the Hijet models covered.
Depth:
Comprehensive: Covers everything from routine maintenance and fluid checks to complete engine and transmission rebuilds, including electrical system diagnostics and body repair.
Diagnostics Tools:
Information on any specialized tools or diagnostic equipment needed.
Oil Change Interval:
Typically 5,000-10,000 km or 6-12 months, depending on oil type and driving conditions. Manual will specify.
Spark Plug Replacement:
Refer to manual for specific intervals, often around 20,000-40,000 km, depending on plug type (standard, platinum, iridium).
Timing Belt Replacement:
Crucial maintenance item for many engines; intervals vary greatly but can be 60,000-100,000 km. Manual will specify if belt-driven.
Engine Oil Viscosity:
Commonly 5W-30 or 10W-30 API SN or higher. Manual will confirm specific grade and API classification.
Coolant Type:
Ethylene glycol-based coolant, often pre-mixed or requiring a specific concentration. Manual will specify type and capacity.
Transmission Fluid Type:
Manual transmission oil (GL-4 specification) or Automatic Transmission Fluid (ATF) specific to Daihatsu models. Manual is critical for correct ATF type.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid. Manual will specify.
Common Wear Items:
Ignition coils, spark plugs, exhaust system components, clutch wear (manual transmission), suspension bushings, and fuel injectors can be common wear items over time.
Water Pump Failure:
Water pump failure can occur, often indicated by coolant leaks or overheating. Manual covers replacement procedures.
Wiring Harness Issues:
Corrosion or damage to wiring harnesses, especially in environments with high humidity or salt exposure, can lead to intermittent electrical faults.
