Daihatsu Materia FSM Workshop Service Repair Wiring Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Materia Product Name: Daihatsu Materia FSM Workshop Service Repair Wiring Manual Generation Generation Designation: M400 Series Codes Platform Code: M400 👋 Introduction Market...

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Description

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Materia

Product Name:

Daihatsu Materia FSM Workshop Service Repair Wiring Manual

Generation

Generation Designation:

M400 Series

Codes

Platform Code:

👋 Introduction

Market Position

Segment:

Compact Crossover/MPV

Target Audience:

Owners seeking detailed DIY repair information, independent workshops, automotive technicians

Competitive Analysis

Key Competitors:

Nissan Note, Honda Jazz/Fit, Toyota Yaris Verso

Key Features

Versatility:

Unique, spacious interior with a flexible seating arrangement, often marketed as a compact MPV or versatile hatchback.

Design:

Distinctive 'mini-MPV' styling with a tall cabin and short overhangs.

📋 Manual Details

Coverage Areas

General Information:

Included

Preparation:

Included

Service Data:

Included

Engine Control:

Included

Engine Mechanical:

Included

Fuel System:

Included

Emission Control:

Included

Exhaust System:

Included

Cooling System:

Included

Lubrication System:

Included

Ignition System:

Included

Starting System:

Included

Charging System:

Included

Automatic Transaxle:

Included

Clutch System:

Included

Manual Transaxle:

Included

Transfer Case:

Included

Propeller Shaft:

Included

Drive Shaft:

Included

Differential:

Included

Axle System:

Included

Suspension System:

Included

Tire And Wheel:

Included

Brake Control:

Included

Brake System:

Included

Parking Brake:

Included

Steering Column:

Included

Power Steering:

Included

Air Conditioning:

Included

Srs Airbag System:

Included

Seat Belt System:

Included

Engine Immobilizer:

Included

Lighting System:

Included

Wiper And Washer:

Included

Door Lock System:

Included

Meter System:

Included

Audio Visual System:

Included

Other Systems:

Included

Glass And Window System:

Included

Mirror System:

Included

Instrument Panel:

Included

Seat System:

Included

Body Panels:

Included

Exterior Trim:

Included

Interior Trim:

Included

Multiplex Communication:

Included

Can Communication:

Included

Power Supply Diagrams:

Included

Earth System Diagrams:

Included

Circuit Diagrams By Function:

Included

Collision Damage Repair:

Included

Body Panel Replacement Procedures:

Included

Body Dimensions:

Included

Paint Coating Information:

Included

Drive Line And Axle:

Included

Heater And Air Conditioner:

Included

Body Electrical System:

Included

Control Systems:

Included

Page Count

Estimated Page Count:

Extensive (full workshop coverage)

Manual Type

Type:

Workshop Service Repair Manual & Wiring Manual

Language

Language:

English (Assumed based on common availability)

Format

Format:

Digital (likely PDF, potentially printable)

Interface

Navigation:

Fully Menu Driven

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (Mechanical, Control, Fuel, Emission, Exhaust, Cooling, Lubrication, Ignition, Starting, Charging), Automatic Transaxle (A4B), Manual Transaxle (M5H), Clutch, Transfer Case, Propeller Shaft, Drive Shaft, Differential, Axle

Chassis:

Suspension, Tire & Wheel, Brake Control, Brake System, Parking Brake, Steering Column, Power Steering

Electrical And Electronics:

Engine Control, Ignition, Starting, Charging, SRS Airbag, Seat Belt, Engine Immobilizer, Lighting, Wiper & Washer, Door Lock, Meter System, Audio & Visual, Multiplex Communication, CAN Communication, Power Supply Diagrams, Earth System Diagrams, Circuit Diagrams by Function, Body Electrical System

Body And Interior:

Body Panels, Body Dimensions, Paint Coating, Glass & Window, Mirror, Instrument Panel, Seat System, Exterior Trim, Interior Trim, Collision Damage Repair

HVAC:

Air Conditioning, Heater

Procedures Included

Diagnostic Procedures:

Troubleshooting charts, symptom analysis, diagnostic codes (OBD-II if applicable)

Repair Procedures:

Step-by-step instructions for component removal, installation, and overhaul for all covered systems

Maintenance Procedures:

Routine servicing, inspections, fluid changes, filter replacements, belt adjustments

Electrical Troubleshooting:

Wiring diagrams, component testing, circuit analysis, connector pinouts

Body Repair:

Panel replacement, straightening, welding procedures, alignment specifications

Technical Depth

Depth:

Comprehensive (covering basic maintenance to complex diagnostics and repairs)

📊 Manual Specifications

File Format

Digital Format:

PDF (Portable Document Format)

Print Quality

Printable:

High-quality, suitable for printing individual pages or sections

Binding Type

Physical Binding:

N/A (Digital Format)

Paper Type

Physical Paper:

N/A (Digital Format)

Searchability

Text Search:

Searchable text content for quick information retrieval

⚙️ Engine Specifications

Primary Engine

Engine Code Common:

K3-VE (1.3L), 3SZ-VE (1.5L)

Displacement

1.3L:

1298 cc

1.5L:

1495 cc

Performance

1.3L Horsepower:

~91 hp @ 6000 rpm

1.3L Torque:

~120 Nm @ 3200 rpm

1.5L Horsepower:

~103 hp @ 6000 rpm

1.5L Torque:

~138 Nm @ 4400 rpm

Fuel System

Injection Type:

Electronic Fuel Injection (EFI)

Engine Design

Cylinder Layout:

Inline 4-cylinder

Valvetrain:

DOHC (Double Overhead Camshaft), 16 Valves

🔧 Transmission

Standard

Transmission Type:

5-speed Manual Transaxle (M5H)

Optional

Transmission Type:

4-speed Automatic Transaxle (A4B)

Features

Drive Configuration:

Front-Wheel Drive (FWD) or Full-Time Four-Wheel Drive (4WD)

📐 Dimensions

Exterior

Length:

~3995 mm

Width:

~1705 mm

Height:

~1620 mm

Wheelbase

Wheelbase:

~2520 mm

Weights

Curb Weight:

~1150 - 1250 kg (depending on configuration)

🛡️ Safety Features

Ratings

Euro Ncap Rating:

4 Stars (for the related Toyota bB/Scion xB, which shares platform elements)

Passive Features

Airbags:

Front driver and passenger airbags, optional side airbags

Seat Belts:

Pre-tensioner and force-limiter front seat belts

Body Structure:

Reinforced body structure for enhanced crash protection

Active Features

Anti-lock Braking System (ABS) - often standard or optional depending on market and trim

Electronic Brake-force Distribution (EBD) - often paired with ABS

Traction Control:

Traction Control System (TCS) / Vehicle Stability Control (VSC) - availability varies by market and trim

💡 Technology Features

Infotainment

Head Unit:

Factory-installed AM/FM radio with CD player, often with auxiliary input. Optional navigation or upgraded audio systems available depending on trim and market.

Driver Assistance

Cruise Control:

Available on higher trims or as an option.

Connectivity

Power Windows Locks:

Power windows and power door locks were common features.

🔧 Maintenance

Service Intervals

Oil Change:

Every 5,000-10,000 km or 6-12 months (refer to manual for specific grade and interval)

Air Filter:

Inspect every 10,000 km, replace every 30,000-40,000 km

Spark Plugs:

Replace every 60,000-100,000 km (depending on type, e.g., iridium)

Fluid Specifications

Engine Oil Type:

API SG, SH, SJ, SL, SM or ILSAC GF-2, GF-3, GF-4, GF-5 (e.g., 5W-30, 10W-30 depending on climate)

Engine Oil Capacity:

~3.5 - 3.9 Liters (with filter)

Coolant Type:

Toyota Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant

Transmission Fluid Auto:

Toyota ATF WS (World Standard) or equivalent

Transmission Fluid Manual:

GL-4 Gear Oil (e.g., 75W-90)

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues

Coil Packs:

Intermittent misfires can occur due to failing ignition coil packs, especially on older models.

Air Conditioning:

Compressor clutch or AC system leaks can lead to cooling issues.

Suspension Components:

Worn bushings or shock absorbers can develop knocking noises, particularly on higher mileage vehicles.

Interior Rattles:

Some owners report minor interior trim rattles due to the vehicle's utilitarian design and materials.

📚 Vehicle History

Brand Heritage

Manufacturer:

Daihatsu Motor Co., Ltd., a subsidiary of Toyota Motor Corporation.

Model Evolution

Introduction Year:

Platform Sharing:

Shares platform and powertrain components with the second-generation Toyota bB (domestic Japanese market) and Scion xB (North American market).

Production

Manufacturing Location:

Japan

Production End Year:

2013 (Discontinued)

🏆 Awards & Recognition

Recognitions

Market Perception:

Generally regarded as a practical, economical, and versatile small car with a distinctive style.