DAIHATSU MATERIA Technical Information BODY REAPIR Manual &

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🏷️ Basic Information Identification Make: Daihatsu Model: Materia Model Code: M400 Generation Generation Identifier: First Generation (M400) Codes Chassis Code: M401S, M402S, M411S 👋 Introduction Market Position Segment: Compact MPV...

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标签: Car Cars Daihatsu MATERIA

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Description

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Materia

Model Code:

Generation

Generation Identifier:

First Generation (M400)

Codes

Chassis Code:

M401S, M402S, M411S

👋 Introduction

Market Position

Segment:

Compact MPV / Hatchback

Target Audience:

DIY enthusiasts, independent repair shops, automotive technicians specializing in body repair.

Competitive Analysis

Competitors Segment:

Subaru Trezia, Toyota Verso S, Nissan Note, Honda Fit/Jazz.

Key Features

Vehicle Design:

Boxy, upright stance; spacious interior for its size; sliding rear doors (in some configurations/markets, though Materia typically has conventional doors).

Manual Value Proposition:

Provides in-depth, manufacturer-sourced technical data specifically for body repair and PDI, crucial for maintaining vehicle integrity and aesthetics.

📋 Manual Details

Coverage Areas

Primary Coverage:

Body Repair, Pre-Delivery Inspection (PDI), Service Repair

Specific Body Sections:

Front end, rear end, side body panels, underbody structure, roof structure.

Page Count

Estimated Page Count:

Varies (Digital format implies comprehensive content, likely hundreds of pages)

Manual Type

Type:

Technical Information, Body Repair Manual, PDI Service Repair Manual

Language

Language:

English (Implied by product description, though original may vary)

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Body Structure:

Frame construction, unibody design, structural components, panel replacement, reinforcement techniques.

Exterior Panels:

Hood, fenders, doors, roof panel, quarter panels, bumpers, trunk lid: removal, installation, adjustment, repair.

Interior Trim:

Dashboard, door panels, headliner, seating, carpeting: removal, installation, repair.

Glass And Seals:

Windshield, side glass, rear glass: removal, installation, sealing procedures, weatherstrip replacement.

Paint And Finishing:

Surface preparation, primer application, paint codes, spray techniques, clear coat application, polishing.

Collision Repair:

Damage assessment, straightening techniques, welding procedures (spot, MIG, TIG), structural alignment, use of body jigs.

Pre Delivery Inspection:

Vehicle inspection points, fluid checks, system functionality tests, cosmetic checks prior to customer delivery.

Mechanical Component Access:

Procedures for accessing engine, transmission, suspension, and brake components for bodywork-related tasks.

Fasteners And Adhesives:

Specifications for bolts, screws, rivets, and automotive adhesives used in body assembly and repair.

Procedures Included

Disassembly And Assembly:

Step-by-step instructions for component removal and installation, including torque specifications and fastener identification.

Troubleshooting:

Diagnosis of common body-related issues, such as water leaks, panel gaps, door alignment problems.

Cleaning And Preparation:

Surface preparation for painting, adhesive removal, degreasing procedures.

Material Handling:

Guidelines for handling body panels, adhesives, and sealants.

Diagrams And Illustrations:

Detailed exploded views and line drawings for component identification and assembly sequence.

Welding Specifications:

Approved welding types (e.g., spot welding, MIG welding) and parameters for structural repairs.

Technical Depth

Depth:

Comprehensive, covering from basic panel replacement to advanced structural repair and refinishing.

Diagnostics:

Focuses on diagnosing and rectifying body integrity and cosmetic issues.

Repair Methodology:

Detailed instructions on repair techniques, including the use of specialized tools and equipment.

Dimensional Data:

Critical body dimensions and alignment points for frame straightening and collision repair verification.

📊 Manual Specifications

File Format

File Type:

Searchable:

Yes (Typical for high-quality digital manuals)

Print Quality

Printability:

High (Sections can be printed as needed)

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

K3-VE

Displacement:

1.5 Liters (1495 cc)

Cylinders:

Valve Train:

DOHC, 16 Valves (4 valves per cylinder)

Bore X Stroke:

72.0 mm x 91.8 mm

Compression Ratio:

10.0:1

Horsepower:

Approx. 108 hp @ 6000 rpm

Torque:

Approx. 14.2 kg-m (139 Nm) @ 4400 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline

Engine Cooling

Cooling System:

Liquid-cooled

🔧 Transmission

Standard

Transmission Type:

4-Speed Automatic (Super ECT)

Optional

Transmission Type:

5-Speed Manual

Features

Drivetrain:

Front-Wheel Drive (FWD) or All-Wheel Drive (AWD)

Fluid Specifications

Automatic Transmission Fluid Type:

DEXRON III or equivalent (Check manual for exact specification)

📐 Dimensions

Exterior

Length:

Approx. 3990 mm

Width:

Approx. 1690 mm

Height:

Approx. 1620 mm

Wheelbase:

Approx. 2500 mm

Ground Clearance:

Approx. 150 mm

Weights

Curb Weight:

Approx. 1070 - 1150 kg (depending on configuration)

Gross Vehicle Weight:

Approx. 1500 kg

Cargo

Cargo Volume:

Varies with seat configuration, but designed for practicality.

🛡️ Safety Features

Ratings

Euro Ncap Rating:

Not extensively rated under Euro NCAP. Sister model Subaru Trezia achieved 5 stars.

Active Features

Braking System:

Front ventilated discs, rear drums. ABS with EBD and Brake Assist optional/standard depending on trim.

Stability Control:

Vehicle Stability Control (VSC) and Traction Control (TRC) available on higher trims or specific markets.

Passive Features

Airbags:

Driver and front passenger airbags standard. Side airbags and curtain airbags optional/standard on higher trims.

Seatbelts:

Pre-tensioners and force limiters for front seats.

Body Structure:

Reinforced impact zones, crumple zones designed to absorb impact energy.

💡 Technology Features

Infotainment

Audio System:

Factory fitted radio/CD player with optional MP3 playback. Speaker configuration varies by trim.

Driver Assistance

Parking Aids:

Optional rear parking sensors.

Connectivity

Auxiliary Input:

Often includes an auxiliary audio input jack.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 15,000 km or 12 months, whichever comes first (check specific market recommendations).

Air Filter Replacement:

Recommended every 30,000 km or as needed based on driving conditions.

Spark Plug Replacement:

Iridium-tipped spark plugs, typically 100,000 km replacement interval.

Fluid Specifications

Engine Oil Grade:

0W-20 or 5W-30 API SN/CF (Check Owner's Manual for exact specification)

Coolant Type:

Daihatsu Super Long Life Coolant (SLLC) or equivalent.

Brake Fluid Type:

DOT 3 or DOT 4.

Known Issues

Common Body Issues:

Potential for rust on sills and wheel arches in humid climates; door seal degradation leading to wind noise or water ingress.

Common Mechanical Issues:

Occasional reports of minor oil leaks from valve cover gasket or sump gasket; automatic transmission can be less responsive at higher mileages.

Parts Identification

Part Number Reference:

This manual will contain specific part numbers for body panels, clips, fasteners, and associated repair materials.

📚 Vehicle History

Brand Heritage

Daihatsu Specialization:

Daihatsu is known for its compact and efficient vehicles, often featuring innovative packaging and value for money.

Model Evolution

Rebadging Strategy:

The Materia was also sold as the Subaru Trezia in many markets, based on a platform sharing agreement.

Production

Production Period:

2006 - 2010

Manufacturing Location:

Japan

🏆 Awards & Recognition

Recognitions

Vehicle Awards:

The Materia itself did not receive significant standalone awards, but its sibling, the Subaru Trezia, received a 5-star Euro NCAP safety rating.