Daihatsu Wiring Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Wiring Service Repair Manual Vehicle Type Covered: Passenger Cars, Light Commercial Vehicles (LCVs) Codes OBD Ii Codes Coverage: Provides diagnostic flowcharts and explanations...

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类型: Car

斯库: 584368

标签: Car Cars Daihatsu Wiring Diagrams

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Description

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Wiring Service Repair Manual

Vehicle Type Covered:

Passenger Cars, Light Commercial Vehicles (LCVs)

Codes

OBD Ii Codes Coverage:

Provides diagnostic flowcharts and explanations for common OBD-II trouble codes related to electrical faults.

👋 Introduction

Market Position

Target Audience:

Automotive repair shops, independent mechanics, experienced DIY enthusiasts, fleet maintenance personnel.

Global Presence:

While strong in Asia, Daihatsu's presence in North America has been limited, making specialized service information vital for maintaining these vehicles.

Competitive Analysis

Value Proposition:

Essential resource for accurate and efficient diagnosis and repair of Daihatsu electrical systems, reducing diagnostic time and preventing incorrect repairs.

Dealer Vs Independent:

Provides independent repair shops and owners with the same technical data typically only accessible to authorized dealerships.

Key Features

Uniqueness:

Focuses exclusively on the electrical architecture, providing detailed wiring diagrams often found only in factory service manuals. Crucial for modern vehicles with complex electronic systems.

📋 Manual Details

Coverage Areas

Primary Coverage:

Electrical System Diagrams, Wiring Schematics, Component Location, Troubleshooting Procedures, Diagnostic Information

Secondary Coverage:

On-Board Diagnostics (OBD) II, Body Control Modules (BCM), Powertrain Control Modules (PCM), Lighting Systems, Audio Systems, HVAC Electrical Components, Safety Systems (Airbags, ABS)

Diagnostic Flowcharts:

Systematic flowcharts for diagnosing specific electrical faults, guiding technicians through logical troubleshooting steps.

Page Count

Estimated Page Count:

Varies significantly by specific Daihatsu model and year range covered. Typically 500-2000+ pages.

Manual Type

Type:

Service and Repair Manual (Wiring Specific)

Language

Primary Language:

English

Secondary Languages Potential:

May include Japanese, German, French, Spanish depending on market of origin or specific edition.

Format

Digital Format:

PDF (Portable Document Format)

Print Format Potential:

Print-on-demand or original factory printed bound copy.

📖 Manual Coverage

Systems Covered

Powertrain Electrical:

Engine Control Unit (ECU) wiring, fuel injection system, ignition system, starter system, charging system, emissions control system wiring.

Chassis Electrical:

ABS wiring, power steering system wiring, suspension control wiring, brake light circuits, parking brake wiring.

Body Electrical:

Interior lighting, exterior lighting (headlights, taillights, signals), power windows, power door locks, central locking system, wipers and washers, horn, interior trim electrical components.

Comfort Convenience:

HVAC control module wiring, audio system wiring, navigation system wiring, power mirrors, power seats, sunroof wiring, keyless entry system wiring.

Safety Security:

Airbag system wiring and sensor locations, seatbelt pre-tensioner wiring, alarm system wiring, immobilizer system wiring.

Lighting Systems:

Headlight circuits (high/low beam, aim control), taillight circuits, brake lights, turn signals, hazard lights, fog lights, license plate lights, interior dome/map lights.

HVAC Electrical Components:

Wiring for blower motor, A/C compressor clutch, A/C pressure sensors, cabin temp sensors, HVAC control panel, recirculation actuator, flap motors.

Cooling System Electrical:

Wiring for radiator fans, fan control modules, temperature sensors, and coolant level sensors.

Instrumentation Warning Lights:

Detailed wiring for all dashboard indicators, including check engine light, ABS light, airbag light, battery warning light, oil pressure warning light.

Keyless Entry Start Systems:

Wiring for smart key modules, ignition switches, push-button start systems, door handle sensors, and related immobilizer components.

Procedures Included

Troubleshooting:

Step-by-step diagnostic procedures for electrical faults, resistance checks, voltage drop tests, continuity tests, short circuit detection, open circuit detection.

Repair Replacement:

Detailed instructions for component replacement (e.g., alternator, starter, sensors, actuators, ECUs), wiring harness repair and splicing techniques, connector pinout diagrams and repair.

Installation:

Wiring diagrams for aftermarket accessory installation (e.g., trailer wiring, auxiliary lighting, audio upgrades).

Schematic Interpretation:

Guidance on reading and understanding complex electrical schematics, symbol identification, circuit tracing.

Component Location:

Diagrams and descriptions indicating the physical location of sensors, control modules, junction boxes, and wiring harness connectors throughout the vehicle.

Relay Testing:

Procedures for testing the functionality of various relays (e.g., starter relay, fuel pump relay, horn relay) using multimeters.

Component Substitution Testing:

Guidance on testing components by substitution with known good parts where applicable.

Technical Depth

Depth:

Comprehensive, targeting professional technicians and advanced DIYers. Includes detailed wire colors, connector types, pin assignments, and voltage specifications.

Diagnostic Tools Compatibility:

Information crucial for using OBD-II scanners, oscilloscope, multimeter, component testers, and specialized Daihatsu diagnostic tools.

Wiring Harness Routing:

Detailed diagrams showing the physical routing of major wiring harnesses through the chassis and body, aiding in inspection and repair.

📊 Manual Specifications

File Format

PDF Quality:

High-resolution, searchable PDF with vector graphics for clear schematics. Optimized for printing.

Searchability:

Fully searchable text content allows for quick location of specific components, circuits, or troubleshooting steps.

Digital Features:

Hyperlinked table of contents and index for fast navigation between sections and diagrams.

Print Quality

Paper Type:

Typically printed on durable, heavyweight paper suitable for workshop environments if provided in physical format.

Diagram Clarity:

Schematics are typically high-contrast and clearly laid out with distinct wire colors and symbols for ease of interpretation.

Binding Type

Physical Binding:

Spiral-bound for lay-flat usability in workshop settings, or professional hardbound/softbound if an original factory manual.

⚙️ Engine Specifications

Primary Engine

Engine Family Examples:

K-Series (e.g., KF-VE, KF-DET), EJ-Series (e.g., EJ-DE, EJ-VE), DV-Series (Diesel). Specific engines vary by model and market.

Performance

Typical Performance Ranges:

Horsepower: 50-150 hp; Torque: 50-150 lb-ft. Highly dependent on specific engine and model.

Engine Control Module Wiring:

Complete pin-out diagrams for Engine Control Module (ECM) or Powertrain Control Module (PCM), detailing all input and output signals.

Fuel System

Fuel Injection Type:

Electronic Fuel Injection (EFI), Sequential Multi-port Fuel Injection (SFI).

Ignition System Wiring:

Detailed schematics for ignition coils, spark plug wires (if applicable), crankshaft position sensor, camshaft position sensor, and ignition control module.

🔧 Transmission

Standard

Transmission Types:

Manual (5-speed), Automatic (4-speed), Continuously Variable Transmission (CVT).

Optional

Transmission Types Optional:

Some models may feature 4WD systems with specific transmission controllers and wiring.

Features

Transmission Control Wiring:

Wiring diagrams for Transmission Control Modules (TCM), shift solenoids, speed sensors, and torque converter lock-up clutch.

📐 Dimensions

Exterior

Vehicle Types Covered:

Kei cars (e.g., Copen, Mira), Subcompact Hatchbacks (e.g., Sirion, Boon), Compact SUVs (e.g., Terios, Rocky), MPVs (e.g., Move, Atrai).

Interior

Interior Electrical Components:

Dashboards, instrument clusters, center consoles, door panels, seat wiring, overhead consoles.

Cargo

Cargo Area Lighting Wiring:

Wiring for boot lamps, trunk release mechanisms, and related sensors.

Weights

Wiring Harness Weight Considerations:

While not explicitly dimensioned, the manual details the routing and complexity of various wiring harnesses, impacting overall vehicle weight.

🛡️ Safety Features

Ratings

Crash Safety Relevance:

Crucial for diagnosing and repairing airbag deployment systems, seatbelt pretensioners, and related impact sensors which are integral to crash safety.

Active Features

Active Safety Systems:

Anti-lock Braking System (ABS) sensor wiring, Electronic Stability Control (ESC) wiring, Traction Control System (TCS) wiring.

Power Steering Wiring:

Wiring for Electric Power Steering (EPS) systems, including motor control, sensors, and ECU communication.

Passive Features

Passive Safety Systems:

Front, side, and curtain airbag system wiring, occupant detection sensors, impact sensors, seatbelt reminder systems wiring.

💡 Technology Features

Infotainment

Audio Wiring Details:

Wiring for factory and optional head units, speakers, amplifiers, and antenna systems. Includes power, ground, speaker outputs, and communication lines for integrated systems.

Instrument Cluster Wiring:

Wiring for gauges, warning lights, digital displays, and communication interfaces within the instrument cluster.

Driver Assistance

Adas Wiring:

For models equipped with Advanced Driver-Assistance Systems (ADAS), the manual will detail wiring for cameras, radar sensors, parking sensors, and control modules.

Parking Sensor Wiring:

Wiring diagrams for front and rear parking assist sensors, control modules, and associated warning indicators.

Connectivity

Bluetooth Usb Wiring:

Wiring schematics for Bluetooth modules, USB ports, and auxiliary input jacks, including data and power lines.

🔧 Maintenance

Service Intervals

Electrical System Checks:

Regular checks of battery terminals, fuses, and visual inspection of wiring harnesses for damage are recommended. Specific component replacement intervals are model-dependent and detailed within the manual.

Fluid Specifications

Battery Type:

Typically 12V lead-acid batteries. Specific group sizes and CCA ratings vary by model and engine.

Ground Strap Locations:

Identification and diagrams for all critical chassis and engine ground points, essential for diagnosing electrical gremlins.

Known Issues

Common Electrical Problems:

Corrosion in connectors (especially in humid climates), aging wiring insulation, faulty grounding points, intermittent issues with sensors, CAN bus communication errors, battery drain issues.

Fuse Relay Diagrams:

Comprehensive fuse box and relay diagrams with identification of circuits protected by each component.

📚 Vehicle History

Brand Heritage

Daihatsu History:

Founded in 1907, Daihatsu is Japan's oldest car manufacturer, specializing in compact and economical vehicles. Known for reliability and innovation in the small car segment.

Model Evolution

Common Model Lines Covered:

This manual would likely cover electrical systems for popular Daihatsu models such as Mira, Move, Taft, Rocky, Terios, Copen, Sirion, Boon, Hijet Van/Truck across various generations and updates.

Kei Car Specialization:

Daihatsu's long history of producing kei-class vehicles influences their electrical system design, often incorporating compact and integrated modules.

Production

Production Focus:

Daihatsu vehicles are primarily produced for the Japanese domestic market (JDM) and Southeast Asian markets, though some models are rebadged or sold globally under other brands (e.g., Toyota).