Target Audience:
Mechanical technicians and knowledgeable DIY owners
Value Proposition:
Enables users to perform professional-level maintenance and repairs, saving time and money compared to dealer services
Accuracy:
Endeavored to ensure accuracy of information
Special Emphasis:
Highlights specific aspects of the product and uses WARNING, CAUTION, NOTE symbols for critical information
Tool Information:
References recommended or required special tools with Daihatsu Rocky F300 special tool numbers
Competitors Era:
Competed with vehicles like the Suzuki Samurai, Jeep Wrangler (YJ), and early compact SUVs from other manufacturers.
Engine:
Complete repair and overhaul, including assembly and disassembly
Fuel System:
Detailed information on fuel delivery, carburetion/injection, and components
Ignition:
Coverage of ignition system components, timing, and diagnostics
Lubrication System:
Procedures for oil changes, lubrication points, and system maintenance
Exhaust System:
Information on exhaust components, diagnosis, and repair
Electrical System:
Comprehensive coverage including wiring diagrams, component testing, and troubleshooting
Body:
Procedures for body repair, panel replacement, and interior components
Transmission:
Detailed procedures for removal, installation, repair, and overhaul
Suspension And Steering:
Coverage includes front and rear suspension components, steering gear, power steering system, and alignment procedures.
Brakes:
Detailed information on brake system operation, hydraulic components, disc and drum brake service, and parking brake.
Cooling System:
Covers radiator, water pump, thermostat, hoses, and fan operation for engine temperature regulation.
Climate Control:
Information on air conditioning system components, operation, and basic servicing, as well as heating and ventilation systems.
Chassis And Frame:
Details on frame construction, mounting points, and body-to-chassis integration.
Exhaust Gas Control:
Information on emissions control systems, including catalytic converters and related sensors.
Wheels And Tires:
Specifications for tire sizes, inflation pressures, and wheel mounting procedures.
Tune Ups:
Procedures for engine tuning to optimize performance and efficiency
Maintenance:
Routine servicing and preventative maintenance tasks
Removal And Installation:
Step-by-step guides for removing and installing major components
Assemblies And Disassemblies:
Detailed instructions for taking apart and reassembling various vehicle systems
Diagnostics:
Troubleshooting guides and diagnostic procedures for common issues
Troubleshooting Guides:
Diagnostic flowcharts and symptom-based troubleshooting for various systems.
Torque Specifications:
Extensive listing of torque specifications for all fasteners throughout the vehicle, essential for proper assembly.
Wiring Diagrams:
Detailed electrical wiring diagrams for all vehicle systems, crucial for electrical diagnostics and repairs.
Special Tool Application:
Guides on how and when to use specific Daihatsu-manufactured special tools for optimal repair results.
Depth:
Covers routine maintenance to extensive engine and transmission overhaul, including proprietary component instructions
Component Level Repair:
The manual provides instructions down to the component level, allowing for individual part replacement and repair.
Engine Types Likely Covered:
Daihatsu Rocky F300 models typically featured 4-cylinder gasoline engines, such as the 2.0L (1998cc) and potentially diesel variants in some markets. Specific engine codes would be detailed within the manual.
Performance Details:
Manual would contain specifications for horsepower, torque, and engine operating parameters for various engine options.
Fuel System Type:
Likely includes fuel injection or carburetion systems depending on the specific engine and market.
Engine Rebuild Procedures:
Comprehensive instructions for complete engine disassembly, inspection, and reassembly are included.
Engine Diagnostics:
Covers engine-specific diagnostic trouble codes (if applicable for the era) and related troubleshooting steps.
Transmission Options Likely:
The Daihatsu Rocky F300 was available with both manual and automatic transmissions. Manual transmission likely included 5-speed units, while automatic transmissions would be specified.
Drivetrain:
The Rocky F300 was primarily a 4x4 (four-wheel drive) vehicle, with transfer case and differential information likely covered.
Transmission Overhaul:
Detailed procedures for transmission repair, including seal replacement, gear inspection, and clutch service (for manual transmissions).
Transfer Case Service:
Procedures for transfer case maintenance, repair, and potential upgrades or modifications.
Oil Change Interval:
Typical interval would be every 5,000-7,500 km (3,000-5,000 miles) or 6 months, depending on driving conditions. Manual will provide precise recommendations.
Engine Oil Type:
Likely API SF or SG classification, with viscosity grades such as 10W-30 or 10W-40 depending on climate. Manual will specify exact grades and capacities.
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Manual will provide specifications.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid. Manual will specify correct type and replacement intervals.
Transmission Fluid Type:
Specific Automatic Transmission Fluid (ATF) or manual transmission gear oil types and capacities will be detailed.
Differentials Fluid Type:
Gear oil specifications for front and rear differentials, and potentially the transfer case.
Common Wear Items:
Potential common issues for vehicles of this age and type include suspension wear (bushings, ball joints), rust in common areas, aging rubber seals and hoses, and exhaust system corrosion.
Oil Filter Example:
Specific oil filter part numbers (e.g., for a 1990 2.0L engine) would be available in the manual, often cross-referenced with aftermarket equivalents.
Major Service Points:
Highlights key mileage or time-based service points such as spark plug replacement, timing belt/chain inspection (if applicable), and fluid flushes.
Daihatsu History:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, practical, and often rugged vehicles.
Rocky Positioning:
The Rocky (also known as the Feroza in some markets) was a compact, body-on-frame SUV designed for off-road capability and utility.
Previous Generations:
The F300 series was a continuation of Daihatsu's rugged compact off-road vehicle lineage.
Manufacturing Location:
Primarily manufactured in Japan.