Engine:
Comprehensive coverage including disassembly, assembly, inspection, and repair
Drivetrain:
Manual and automatic transmission, transfer case, differentials, driveshafts
Suspension:
Front and rear suspension systems, shock absorbers, springs, control arms
Steering:
Steering gear, power steering system, tie rods, steering column
Brakes:
Front and rear brake systems, hydraulic circuits, components, and adjustments
Electrical System:
Starting and charging system, ignition system, lighting, instrumentation, wiring diagrams
Fuel System:
Fuel tank, fuel pump, fuel lines, carburetor/injection system
Cooling System:
Radiator, water pump, thermostat, cooling fan, hoses
Exhaust System:
Exhaust manifolds, pipes, muffler, catalytic converter
Body And Chassis:
Body panels, doors, windows, interior trim, frame construction
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Troubleshooting:
Diagnostic procedures for common issues and system malfunctions
Repair:
Detailed step-by-step repair instructions for all major components
Disassembly And Assembly:
Comprehensive guidance for component removal and reinstallation
Adjustments:
Specific procedures for calibration and setting of various systems
Torque Specifications:
Detailed torque values for all critical fasteners
Special Tools:
Identification and usage of required special service tools
Depth:
Bumper-to-bumper coverage for mechanics and DIY enthusiasts
Diagnostic Charts:
Includes diagnostic flowcharts and symptom-based troubleshooting guides.
Illustrations:
Detailed exploded diagrams, pictorial illustrations, and photographs.
Wear Limits:
Specific wear limits and tolerances for critical engine and mechanical components.
Service Data:
Includes essential service data, specifications, and reference values.
Precautions:
Highlights safety precautions, notes, and important points for each procedure.
Accuracy Basis:
Based on the latest product information available at the time of publication approval.
Groups Covered:
General Information, Diagnosis, Testing, Adjustments, Removal, Installation, Disassembly, Assembly
Clarity Of Explanation:
Prepared for simple explanation, enabling even new personnel to perform satisfactory service.
Warnings:
Includes DANGER, CAUTION, and NOTE remarks for critical safety procedures.
Methodology:
Provides methodology to perform repair interventions on the vehicle and its components.
Completeness:
100% Complete and Intact
Engine Type:
Inline 4-cylinder, naturally aspirated gasoline and diesel engines
Common Gasoline Engine:
2.0L (1998cc) 3Y-C (petrol)
Common Diesel Engine:
2.4L (2446cc) 2L (diesel)
Horsepower Range:
Approximately 80-100 HP (gasoline), 70-85 HP (diesel)
Torque Range:
Approximately 140-170 Nm (gasoline), 130-160 Nm (diesel)
Fuel Delivery:
Carbureted (gasoline) or Indirect Injection (diesel)
Gasoline Engines:
Likely includes 3Y-C and potentially others depending on specific chassis codes.
Diesel Engines:
Likely includes 2L and potentially others.
Engine Layout:
Inline configuration
Oil Change Interval:
Typically every 5,000-7,500 km or 6 months, consult manual for exact specifications.
Timing Belt Replacement:
Consult manual for specific engine; generally around 80,000-100,000 km.
Engine Oil:
API SF or SG, viscosity grade 10W-30 or 10W-40 (refer to manual for precise recommendation).
Transmission Fluid:
Manual: GL-4 gear oil (e.g., 75W-90); Automatic: ATF Dexron II (refer to manual).
Coolant:
Ethylene glycol-based coolant (e.g., 50/50 mix with distilled water), typically green or blue.
Common Problems:
Rust and corrosion, suspension wear, carburetor issues (on older gasoline models), potential for head gasket issues on high-mileage engines.
Parts Quality:
Emphasis on using genuine Daihatsu parts as listed in the parts catalog.
Work Environment:
Clean working area with adequate lighting and proper tools.
Customer Satisfaction:
Aimed at maximizing customer satisfaction and vehicle longevity through proper maintenance.