🏷️ Basic Information

Make:

Daihatsu

Model:

Hijet

Chassis Code:

S85

Model Variant:

Hijet Diesel

Generation Code:

S80/S85 Series

Production Years Covered:

1993-1997

👋 Introduction

Market Segment:

Compact commercial vehicle (Kei truck/van segment originally, but this S85 is a larger variant outside typical Kei dimensions in some markets)

Competitors In Segment:

Suzuki Carry, Subaru Sambar, Mitsubishi Minicab (depending on regional market and specific configuration)

Manual Benefits:

Enables DIY repairs saving significant costs, provides detailed instructions and visuals, accessible on multiple devices, permanent ownership upon download.

📋 Manual Details

Coverage Areas:

All models, engines, trim, and transmission types for the S85 Hijet Diesel

Page Count:

Not specified, but described as 'complete' and covering 'every' procedure A-Z.

Manual Type:

Complete Workshop Service Repair Manual

Language:

English

Format:

Downloadable Digital File (PDF compatible)

📖 Manual Coverage

Systems Covered:

Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Fuel System, Cooling System, Exhaust System, Electrical System (including lighting, ignition, starting, charging), HVAC, Body & Chassis, Interior Components, Diagnostic Procedures, Troubleshooting

Procedures Included:

Routine maintenance, inspection, servicing, troubleshooting, repair, component removal and installation, disassembly and reassembly, adjustments, diagnostic flowcharts, electrical schematics, wiring diagrams, specifications

Technical Depth:

Comprehensive, from basic fluid changes and component replacements to advanced engine diagnostics and complete system overhauls. Includes step-by-step instructions with illustrative pictures.

Engine Overhaul:

Detailed steps for engine disassembly, inspection, component replacement (pistons, rings, bearings, valves, seals), and reassembly, including torque specifications.

Fuel Injection System:

Service and troubleshooting for the diesel injection pump, injectors, fuel lines, and filters.

Electrical Diagnostics:

Comprehensive wiring diagrams for all electrical circuits, troubleshooting guides for starting, charging, lighting, and accessory systems.

Brake System Repair:

Service for brake master cylinder, wheel cylinders/calipers, brake pads/shoes, brake lines, and parking brake.

Suspension And Steering:

Repair and adjustment of front and rear suspension components, steering gear, tie rods, and alignment specifications.

HVAC System:

Service and repair for the heater core, blower motor, and ventilation system components.

Bodywork And Interior:

Procedures for removing and reinstalling interior trim, body panels, doors, windows, and latches.

Clutch Replacement:

Detailed procedure for clutch disc, pressure plate, and release bearing replacement.

Cooling System Maintenance:

Radiator service, thermostat replacement, water pump maintenance, and coolant flushing.

Exhaust System Repair:

Inspection, repair, and replacement of exhaust pipes, muffler, and catalytic converter (if applicable).

Engine Compression Specs:

Specific compression pressure readings for diagnosing engine health.

Wheel Alignment Specs:

Front and rear wheel alignment angles (caster, camber, toe), toe-out on turns.

Torque Specifications:

Precise torque values for all critical fasteners (engine, transmission, suspension, wheels).

Troubleshooting Guides:

Diagnostic charts and flowcharts for identifying and resolving common problems.

Wiring Diagrams:

Detailed schematics for all electrical systems, aiding in fault finding.

Lubrication Chart:

Recommended lubricants and grease points for various components.

📊 Manual Specifications

File Format Compatibility:

PDF compatible (readable on PC, Mac, tablets, smartphones)

Print Quality:

High quality (printable pages, chapters, or full manual)

Binding Type:

Digital download - no physical binding

Paper Type:

Digital - no physical paper type

⚙️ Engine Specifications

Engine Type:

Diesel (Specific engine code not provided, but commonly the 2C or similar indirect injection diesels of the era)

Horsepower Range:

Typically in the 40-55 HP range for diesel variants of this era.

Torque Range:

Expected to be in the 70-90 lb-ft range for diesel variants.

Fuel Delivery:

Indirect Injection (IDI) with rotary or inline injection pump (e.g., Bosch VE)

Cooling System Type:

Water-cooled

Common Engine Codes:

Likely includes engines like the 2C (2.2L diesel). Manual will confirm specific engine codes covered.

🔧 Transmission

Transmission Type:

Manual Transmission (likely 4-speed or 5-speed)

Optional Transmission Type:

Automatic Transmission (less common for diesel variants of this period but possible)

Drivetrain Options:

Rear-Wheel Drive (RWD) and 4-Wheel Drive (4WD) options typically available

Gear Ratios:

Manual will contain specific gear ratios for all available transmissions.

📐 Dimensions

Vehicle Class:

Light Commercial Vehicle / Microvan / Mini-truck (though S85 is often larger than strict Kei class)

Body Styles Covered:

Panel Van, Chassis Cab, Pickup Truck (specific to S85 variant)

Gross Vehicle Weight Rating Gvwr:

Typically around 1,500-2,000 kg (specifics vary by configuration)

Curb Weight:

Variable depending on configuration, typically between 900-1100 kg.

🛡️ Safety Features

Crash Test Data:

Limited modern crash test data available for vehicles of this vintage and class; focus on passive safety features documented in the manual.

Active Safety Systems:

Primarily mechanical braking systems, potentially with load-sensing proportioning valves.

Passive Safety Features:

Seat belts, reinforced body structure (details within manual).

💡 Technology Features

Infotainment Features:

Basic AM/FM radio, possibly with cassette player. Manual covers installation/removal of audio units.

Driver Assistance Systems:

Minimal to none for this era/class of vehicle; focus is on essential mechanical operation.

Connectivity Features:

Not applicable for this vintage vehicle.

🔧 Maintenance

Oil Change Interval:

Typically 5,000-7,500 km or 6-12 months, refer to manual for exact diesel specification.

Air Filter Replacement:

Every 15,000-30,000 km or annually, depending on operating conditions.

Engine Oil Type:

Diesel engine oil, likely API CD/CF or higher, viscosity grade such as 10W-30 or 15W-40. Manual will specify exact API rating and viscosity.

Coolant Type:

Ethylene glycol based coolant, typically a 50/50 mix with distilled water. Manual will specify color and additive type.

Transmission Fluid Type:

Manual Transmission Fluid (MTF), likely API GL-4 specification. Manual will provide exact grade.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid. Manual will specify correct type.

Common Wear Items:

Glow plugs, timing belt/chain (depending on specific engine), clutch wear, exhaust system corrosion, suspension bushings, minor oil leaks from engine seals.

Oil Filter Part Number Example:

Refer to manual; examples might include equivalents to VIC C102, WIX 51348, or OEM part numbers.

Air Filter Part Number Example:

Refer to manual; examples might include equivalents to VIC A1217, WIX 42372, or OEM part numbers.

📚 Vehicle History

Daihatsu Specialty:

Daihatsu is a long-standing Japanese manufacturer specializing in compact and lightweight vehicles, including microcars and light commercial vehicles.

Hijet Legacy:

The Hijet line has been in continuous production since the 1960s, evolving through numerous generations to serve various commercial needs.

Manufacturing Location:

Primarily Japan, with potential assembly in other regions.