Vehicle Segment:
Compact commercial vehicle, often used for light hauling, delivery, and utility purposes in various markets.
Competitors:
Competed with other small commercial vehicles from brands like Suzuki Carry, Subaru Sambar, and Mitsubishi Minicab in its era.
Manual Value Proposition:
Provides comprehensive, factory-authorized repair and maintenance information, empowering owners and independent mechanics with the same data used by dealerships.
Vehicle Appeal:
Known for its compact size, fuel efficiency (especially in diesel variants), maneuverability, and utility in urban environments and small businesses.
Coverage:
All repairs, servicing, and troubleshooting procedures
Page Count:
Hundreds of pages (specific number not provided, but described as extensive)
Manual Type:
Factory Service Repair Workshop Manual
Language:
English (implied by product description and target market)
Format:
Digital Download (PDF)
Engine:
Detailed coverage of diesel engine systems, including fuel, lubrication, cooling, ignition (glow plug system), and emission control.
Transmission:
Service and repair procedures for manual and automatic transmissions, including clutch operation, gear shifting mechanisms, and lubrication.
Drivetrain:
Coverage of differential, driveshafts, and rear-wheel drive or four-wheel drive systems (if applicable).
Suspension:
Detailed information on front and rear suspension components, including shock absorbers, springs, bushings, and alignment procedures.
Brakes:
Comprehensive coverage of hydraulic brake systems, including front/rear brake pads/shoes, calipers/drums, master cylinder, and brake fluid specifications.
Steering:
Procedures for steering gearbox, steering column, tie rods, and power steering system (if equipped).
Electrical System:
Detailed wiring diagrams, fuse box layouts, starter motor, alternator, battery, lighting, and ancillary electrical components.
Bodywork And Chassis:
Information on body panel removal/installation, interior trim, door mechanisms, and chassis component repairs.
Heating And Air Conditioning:
Service and repair of HVAC systems, including refrigerant handling and component diagnosis.
Maintenance:
Routine maintenance procedures, including oil changes, filter replacements, fluid checks and top-offs, and inspection schedules.
Troubleshooting:
Systematic diagnostic procedures for identifying and resolving common and uncommon faults.
Repair:
Step-by-step instructions for component removal, repair, and reinstallation for all major vehicle systems.
Rebuilding:
Complete engine and transmission rebuilding procedures with detailed specifications.
Diagnostics:
Fault code interpretation, diagnostic tool usage, and specific component testing procedures.
Depth:
Comprehensive, covering basic maintenance to advanced diagnostics and complete overhauls, suitable for professional technicians.
File Format:
Portable Document Format (PDF)
Printability:
Printable (single pages or entire manual)
Binding Type:
N/A (Digital PDF)
Paper Type:
N/A (Digital PDF)
Operating Systems:
Fully compatible with Windows and MAC computers
Usage License:
Lifetime usage, no expiry dates, usable on multiple computers
Version:
Full, unlimited version
Engine Code Example:
SD33 (common in some Hijet variants, specific code for S85 diesel not explicitly stated but inferred)
Engine Displacement Example:
Approx. 1.0L to 1.5L (typical for diesel Hijet models of this era)
Horsepower Range:
Typically in the 40-60 HP range for diesel engines of this class.
Torque Range:
Moderate torque output, emphasizing low-end grunt for hauling.
Fuel Injection:
Indirect injection or direct injection, depending on specific engine variant.
Glow Plugs:
Essential for cold starting, detailed testing and replacement procedures covered.
Cooling Type:
Water-cooled, typically with a radiator, thermostat, and water pump.
Oil Type Example:
API CD or CF classification diesel engine oil (e.g., 10W-30, 15W-40, depending on climate).
ECU:
Basic engine control unit (if equipped) or mechanical injection pump control.
Transmission Type:
Manual transmission (e.g., 4-speed or 5-speed).
Transmission Type:
Automatic transmission (less common on diesel variants, but possible).
Clutch Type:
Dry single-plate clutch.
Fluid Type Example:
GL-4 hypoid gear oil (e.g., SAE 75W-90 or SAE 80W-90 for manual transmission).
Length Example:
Approx. 3,395 mm (standard Kei vehicle length regulations).
Width Example:
Approx. 1,475 mm (standard Kei vehicle width regulations).
Height Example:
Approx. 1,800 - 1,900 mm (depending on body style, e.g., panel van vs. high-top).
Curb Weight Example:
Approx. 800 - 950 kg (depending on configuration).
Gross Vehicle Weight Rating Example:
Typically around 1,500 - 1,700 kg.
Crash Test Information:
Limited modern crash test data publicly available for older Kei vehicles due to different regulatory standards in Japan at the time of production.
Braking System:
Front disc brakes and rear drum brakes are common.
Seatbelts:
Standard lap and shoulder belts, with specific fitting instructions in the manual.
Body Structure:
Reinforced chassis and body structure for its class.
Engine Oil And Filter:
Typically every 5,000 - 7,500 km or 6 months, whichever comes first (refer to manual for exact specification).
Fuel Filter:
Replacement recommended at intervals like 20,000 - 30,000 km.
Air Filter:
Inspection every 10,000 km, replacement every 20,000 - 30,000 km or as needed.
Transmission Fluid:
Check periodically, change every 40,000 - 60,000 km.
Coolant:
Check level regularly, flush and replace coolant every 2-3 years or 40,000 km.
Engine Coolant:
Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4 (ensure specific recommendation from manual).
Diesel Engine:
Potential for injector wear, glow plug failure, and turbocharger issues (if turbocharged) over time and high mileage. Regular maintenance is crucial.
Body Corrosion:
As with many vehicles of this age, especially if used in environments with salt or high humidity, rust and corrosion can be a concern.
Electrical Connectors:
Oxidized or corroded electrical connectors can lead to intermittent faults, particularly in older vehicles.
Daihatsu Legacy:
Daihatsu has a long history in producing small, efficient, and practical vehicles, including a strong presence in the Kei car segment.
Hijet Lineage:
The Hijet is one of Daihatsu's longest-running nameplates, with numerous generations and body styles dating back to the 1960s.
Production Period:
The S80 series Hijet was produced roughly from the late 1980s to the mid-1990s.
Manufacturing Location:
Primarily manufactured in Japan.