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Daihatsu Sirion 2004-2010 Repair Service Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Sirion Generation: M100/M110 (first generation, 1998–2004, though the manual covers the transition and overlap into the second generation) Model Years Covered: 2004, 2005,...
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Daihatsu Sirion 2004-2010 Repair Service Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Sirion
Generation:
M100/M110 (first generation, 1998–2004, though the manual covers the transition and overlap into the second generation)
Model Years Covered:
2004, 2005, 2006, 2007, 2008, 2009, 2010
Product Name:
Daihatsu Sirion 2004-2010 Repair Service Manual
👋 Introduction
Market Position
Vehicle Segment:
Subcompact car, known for affordability, fuel efficiency, and compact size.
Competitive Analysis
Competitors 2004-2010:
Toyota Yaris (Vitz), Honda Jazz (Fit), Suzuki Swift, Mitsubishi Colt, Ford Fiesta, Nissan Micra.
Key Features
Vehicle Strengths:
Compact dimensions for urban maneuverability, fuel economy, practical interior for its size, reliable Daihatsu engineering.
Manual Value Proposition
Benefit To Owner:
Empowers owners to understand and perform maintenance/repairs, saving on labor costs and prolonging vehicle life.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive repair and service for all major systems of the Daihatsu Sirion.
Page Count
Page Count:
Not specified in product information, typical for comprehensive factory-level manuals.
Manual Type
Manual Type:
Repair Service Manual / Factory Service Manual Replica
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, cylinder head, block, pistons, crankshaft, timing system, lubrication, cooling.
Engine Electrical:
Ignition system, fuel injection, sensors, ECU, starting system, charging system.
Transmission:
Manual and automatic transmission repair, clutch, gear shift mechanisms, internal components, fluid specifications.
Drivetrain:
Front-wheel drive system, axles, CV joints, differential (if applicable).
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications.
Steering:
Steering rack, power steering system (if equipped), tie rods, steering column.
Brakes:
Front and rear brake systems (disc/drum), hydraulic lines, master cylinder, ABS (if equipped), parking brake.
Electrical Systems:
Wiring diagrams, lighting, power windows, door locks, audio system, dashboard instruments, battery, fuses, relays.
Body And Chassis:
Body panels, doors, hood, trunk, interior trim, structural components, rust prevention.
HVAC:
Heating, ventilation, and air conditioning system diagnosis and repair.
Emissions Control:
Catalytic converter, oxygen sensors, EGR system (if applicable), evaporative emission control system.
Procedures Included
Maintenance:
Scheduled maintenance tasks, oil changes, filter replacements, fluid checks and top-offs.
Troubleshooting:
Diagnostic charts and symptom-based troubleshooting guides.
Repair:
Step-by-step instructions for component replacement and repair.
Disassembly Assembly:
Detailed instructions for removing and reinstalling various vehicle components.
Cleaning Reinstalling:
Procedures for cleaning parts and correct reinstallation methods.
Technical Depth
Depth Of Information:
Factory-level technical detail, suitable for professional technicians and advanced DIYers.
Target Audience:
Primarily professional technicians, but also provides adequate data for DIY mechanics with basic knowledge.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Print Capability:
Full Printable
Zoom Capability:
YES
Binding Type
Binding:
Digital Download (No physical binding)
Paper Type
Paper Type:
Not Applicable (Digital)
Delivery Method
Delivery:
Instant Download
System Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Operating System Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
K3-VE (1.3L Inline-4 DOHC VVT-i)
Engine Displacement:
1.3 Liters (1298 cc)
Engine Configuration:
Inline 4-cylinder, DOHC, 16 valves
Performance
Horsepower Typical:
Approximately 85-95 PS (63-70 kW) depending on specific market and tuning.
Torque Typical:
Approximately 120-130 Nm (89-96 lb-ft) depending on specific market.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Engine Management
ECU Type:
Engine Control Unit (ECU) with diagnostic capabilities.
🔧 Transmission
Standard
Standard Transmission Type:
5-speed Manual Transmission
Optional
Optional Transmission Type:
4-speed Automatic Transmission
Features
Transmission Cooling:
Automatic transmission often includes a transmission fluid cooler integrated with the radiator.
📐 Dimensions
Exterior
Length Typical:
Around 3,600 - 3,700 mm (141.7 - 145.7 inches)
Width Typical:
Around 1,600 - 1,650 mm (63.0 - 65.0 inches)
Height Typical:
Around 1,500 - 1,550 mm (59.1 - 61.0 inches)
Wheelbase Typical:
Around 2,360 mm (92.9 inches)
Weights
Curb Weight Typical:
Around 800 - 950 kg (1760 - 2095 lbs)
🛡️ Safety Features
Ratings
Crash Test Data Availability:
Varies by region; availability of ANCAP, Euro NCAP, or JNCAP data for specific years should be verified.
Active Features
ABS Availability:
Optional or standard on higher trims in later years.
Electronic Stability Control Availability:
Less common on this generation, may be found on very late or specific market models.
Passive Features
Airbags Standard:
Driver and front passenger airbags typically standard.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player, typically with 2 or 4 speakers. Aftermarket upgrades common.
Driver Assistance
Parking Assistance:
Rear parking sensors may have been an option on higher trims.
Connectivity
Auxiliary Input:
Unlikely to be standard; aftermarket solutions often needed for modern device connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500 to 10,000 miles (12,000 to 16,000 km) or 6-12 months, refer to manual for exact recommendation.
Fluid Specifications
Engine Oil Type Viscosity:
API SG/SH/SJ or higher, SAE 5W-30 or 10W-30 recommended. Consult manual for climate-specific grades.
Coolant Type:
Ethylene glycol-based, long-life coolant (e.g., Toyota Super Long Life Coolant or equivalent).
Brake Fluid Type:
DOT 3 or DOT 4.
Transmission Fluid Type Manual:
API GL-4, SAE 75W-90 gear oil.
Transmission Fluid Type Automatic:
Dexron III or equivalent ATF.
Known Issues
Common Wear Items:
Ignition coils, spark plugs, oxygen sensors, catalytic converter (on high mileage vehicles), suspension bushings, wheel bearings.
Potential Electrical Problems:
Intermittent issues with window regulators, door lock actuators, or dashboard illumination can occur.
Engine Management Tips:
Regular maintenance of the ignition and fuel systems is crucial for optimal performance and emissions.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu is Japan's longest-established automobile manufacturer, known for small, fuel-efficient cars and Kei cars.
Model Evolution
Generation Shift:
The manual bridges the gap between the first generation (M100/M110, 1998-2004) and the second generation (M150/M160, 2004-2010), covering models from the early part of the second generation.
Production
Manufacturing Location:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Brand Reputation:
Daihatsu is generally recognized for building durable, reliable, and affordable small cars.
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