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2004 Daihatsu Sirion (2nd gen) Service and Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Sirion Year: 2004 Generation Generation Identifier: 2nd generation Codes Platform Code: M100/M110 (for earlier models, likely inherited/shared chassis elements, specific code for 2nd...
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2004 Daihatsu Sirion (2nd gen) Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Sirion
Year:
2004
Generation
Generation Identifier:
2nd generation
Codes
Platform Code:
M100/M110 (for earlier models, likely inherited/shared chassis elements, specific code for 2nd gen not explicitly stated but often linked to Toyota Yaris platform sharing)
👋 Introduction
Market Position
Target Audience:
DIY car owners, independent repair shops, dealership technicians
Competitive Analysis
Value Proposition:
Provides factory-level diagnostic and repair information, eliminating the need for expensive dealership services for many repairs and maintenance tasks.
Key Features
Information Source:
Exact same manual used by dealership technicians.
Content Format:
Complete step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications.
Digital Advantage:
Single, easy-to-use PDF manual, printable pages, no risk of grease or damage to physical manuals.
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive A-Z repair and service for all models and configurations of the 2004 Daihatsu Sirion (2nd gen)
Page Count
Estimated Page Count:
Typically 1000+ pages for full factory service manuals, exact count not provided but implied by comprehensive coverage.
Manual Type
Type:
Factory Service and Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, control system, fuel service, emission control, intake, exhaust, cooling, lube, ignition, starting, charging
Drivetrain Systems:
Automatic transmission, manual transmission, clutch, transfer case (if applicable), propeller shaft, drive shaft, differential, axle
Suspension Steering Brakes:
Suspension, tire & wheel, brake control, brake system, parking brake, steering column, power steering
Electrical Body Comfort:
Air conditioning, supplemental restraint system (SRS), seat belts, engine immobilizer, cruise control, wiper & washer, door lock, meter, audio/visual, horn, windshield/glass/mirror, instrument panel, seats, engine hood/door, exterior & interior, electrical systems, multiplex/CAN communication
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid changes, filter replacements, inspections
Diagnostic Procedures:
Troubleshooting guides, diagnostic flowcharts, fault code interpretation (OBD-II)
Repair Procedures:
Complete step-by-step instructions for all major and minor repairs, component removal and installation, rebuilding procedures
Electrical Procedures:
Wiring schematics, circuit diagrams, component testing, troubleshooting electrical faults
Technical Depth
Depth:
Factory-level detail, suitable for professional technicians and advanced DIYers
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text within PDF
Print Quality
Printability:
Fully printable, allowing users to print specific pages or sections as needed.
Image Resolution:
High-resolution diagrams and illustrations, with zoom capability for enlarged printing.
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
Software Requirements
Reader Requirement:
Adobe PDF Reader (free)
Unzipping Requirement:
Winzip or equivalent (free online)
Compatibility
Operating Systems:
Windows Vista (32 & 64-bit), XP, ME, 98, NT, 2000, and Mac OS compatible.
⚙️ Engine Specifications
Primary Engine
Engine Code:
Likely K3-VE (1.3L) or EJ-VE (1.0L DOHC) based on typical Sirion offerings for this generation. Specific code for the 2004 model year needs confirmation.
Engine Type:
Inline 4-cylinder, DOHC (likely)
Displacement:
Commonly 1.0L (998cc) or 1.3L (1298cc) for this generation. Specific to 2004 needs verification.
Performance
Horsepower Range:
Approximately 65-85 hp, depending on engine variant.
Torque Range:
Approximately 90-115 Nm, depending on engine variant.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Cooling
Cooling System Type:
Liquid-cooled
🔧 Transmission
Standard
Transmission Type:
Likely 5-speed manual transmission standard on base models.
Optional
Transmission Type:
Likely 4-speed automatic transmission available as an option.
Features
Clutch Type:
Dry single-plate clutch (for manual transmission)
Automatic Transmission Features:
Lock-up torque converter (typical for this era)
📐 Dimensions
Exterior
Length:
Approximately 3600-3700 mm (for 2nd gen)
Width:
Approximately 1600-1650 mm (for 2nd gen)
Height:
Approximately 1500-1550 mm (for 2nd gen)
Weights
Curb Weight:
Approximately 850-950 kg, depending on configuration.
Gross Vehicle Weight Rating:
Not specified, but would be listed in official specs.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Euro NCAP ratings for this generation generally ranged from 3 to 4 stars, depending on specific equipment and test year. Exact 2004 rating needs verification.
Active Features
ABS:
Anti-lock Braking System (ABS) likely available on higher trims or as an option.
Ebs:
Electronic Brake-force Distribution (EBD) often paired with ABS.
Passive Features
Airbags:
Driver and front passenger airbags standard on most trims. Side airbags may have been optional.
Seat Belts:
Pre-tensioner seatbelts for front occupants, 3-point seatbelts for all passengers.
Srs:
Supplemental Restraint System (SRS) encompassing airbags.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player, often with 2-4 speakers. Steering wheel audio controls were rare on this generation.
Driver Assistance
Cruise Control:
Available as an option on some models.
Connectivity
Usb Aux Input:
Unlikely to be standard; early aftermarket head units would be the primary source for aux input.
Security
Engine Immobilizer:
Present on many models for enhanced security.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 km or 6 months, whichever comes first, depending on driving conditions. Consult manual for precise interval.
Air Filter Replacement:
Recommended every 20,000-30,000 km or as needed based on inspection.
Spark Plug Replacement:
Typically every 60,000-100,000 km for iridium or platinum plugs, depending on type. Refer to manual for exact specifications.
Fluid Specifications
Engine Oil Type:
Likely API SL/SM or higher, viscosity grade 5W-30 or 5W-40. Verify with manual and climate.
Coolant Type:
Ethylene glycol-based coolant, typically a pink or red long-life type. Refer to manual for specific OEM specification.
Automatic Transmission Fluid:
Dexron-III or equivalent (often specific Daihatsu ATF). Refer to manual for exact specification and capacity.
Brake Fluid Type:
DOT 3 or DOT 4. Consult manual for exact specification.
Known Issues
Common Wear Items:
Suspension components (bushings, ball joints), exhaust system wear, ignition coils (depending on engine), and clutch wear (manual transmissions) are common maintenance items.
Electrical Quirks:
Minor electrical gremlins can occur with age, such as issues with power windows or central locking, typically addressable via the wiring schematics in the manual.
📚 Vehicle History
Brand Heritage
Brand Origin:
Daihatsu is a Japanese automobile manufacturer, a subsidiary of Toyota Motor Corporation.
Model Evolution
First Generation:
The first generation Sirion (M100/M110) was introduced in 1998.
Second Generation Intro:
The second generation Sirion debuted in 2004, featuring a redesigned exterior and interior, and often sharing platforms or components with contemporary Toyota models (e.g., Yaris).
Production
Manufacturing Location:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
General Market Perception:
The Daihatsu Sirion (especially the 2nd gen) was generally recognized as a practical, economical, and reliable city car, offering good value for money.
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