Systems Covered:
Engine, Control System, Mechanical, Fuel Service Specifications, Emission Control, Intake Exhaust Cooling, Lube, Ignition Starting Charging, Auto Transmission, Clutch, Manual Transmission, Transfer Propeller Shaft, Drive Shaft, Differential, Axle Suspension, Tire & Wheel, Brake Control, Brake, Parking Brake, Steering Column, Power Steering, Air Condition, Suppl Restraint System, Seat Belt, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Lock, Meter Audio/Visual, Horn, Windshield/Glass Mirror, Instrument Panel, Seat, Engine Hood/ Door, Exterior & Interior, Electrical, Multiplex/Can Communication, and more.
Engine Management System:
Covers ECU operation, sensors (MAP, MAF, TPS, O2, coolant temp, etc.), actuators (injectors, ignition coils), and diagnostic trouble codes (DTCs).
Fuel System Details:
Includes fuel pump, fuel filter, fuel injectors, fuel pressure regulator, and EVAP system diagnostics.
Cooling System Details:
Radiator, thermostat, water pump, coolant hoses, fan operation, and pressure cap specifications.
Lubrication System Details:
Oil pump, oil filter, oil pan, oil passages, and oil pressure testing.
Ignition System Details:
Ignition coils, spark plugs, ignition timing (if adjustable), and crank/cam position sensors.
Charging System Details:
Alternator, voltage regulator, battery, starter motor, and wiring diagrams for charging circuit.
Automatic Transmission Details:
Valve body, torque converter, gear sets, clutch packs, solenoids, and transmission control module (TCM) diagnostics.
Manual Transmission Details:
Clutch assembly (master/slave cylinders, pressure plate, clutch disc), gearbox components, shift linkage, and driveshaft/CV joint maintenance.
Suspension System Details:
MacPherson struts (front), torsion beam or coil springs (rear), control arms, ball joints, bushings, and alignment specifications.
Brake System Details:
Front disc brakes, rear drum or disc brakes, brake calipers, master cylinder, brake booster, ABS modulator, and parking brake mechanism.
Steering System Details:
Steering column, rack and pinion, tie rod ends, power steering pump, fluid, and steering angle sensor (if applicable).
HVAC System Details:
Air conditioning compressor, condenser, evaporator, receiver/drier, refrigerant charging, blower motor, climate controls, and cabin air filter replacement.
Restraint System Details:
Airbag modules, impact sensors, seatbelt pre-tensioners, airbag warning light diagnostics, and SRS system precautions.
Lighting System Details:
Headlights, taillights, brake lights, turn signals, interior lighting, and bulb replacement guides.
Instrumentation And Gauges:
Speedometer, tachometer, fuel gauge, temperature gauge, warning lights, and diagnostic procedures for instrument cluster faults.
Wiper And Washer System:
Wiper motor, linkage, blades, washer pump, fluid reservoir, and switch diagnostics.
Body And Interior Trim:
Door panel removal, seat adjustment, interior panel replacement, body panel alignment, and exterior trim component installation.
Multiplex Communication:
Information on CAN (Controller Area Network) communication systems, gateway modules, and diagnostic methods for network faults.
Procedures Included:
Step-by-step repair instructions, maintenance procedures, diagnostic procedures, troubleshooting guides, component removal and installation, adjustments, specifications, wiring schematics, diagrams, illustrations.
Engine Rebuild Procedures:
Detailed steps for engine disassembly, inspection of internal components (pistons, rings, bearings, valves), machining specifications, and reassembly.
Transmission Overhaul Procedures:
Comprehensive instructions for dismantling, cleaning, inspecting, and rebuilding both manual and automatic transmissions.
Brake System Overhaul:
Procedures for bleeding brakes, replacing brake pads and rotors, caliper overhaul, and master cylinder replacement.
Suspension Component Replacement:
Step-by-step guides for replacing struts, shocks, control arms, ball joints, and bushings.
Electrical Troubleshooting:
Extensive use of wiring diagrams for tracing circuits, diagnosing faults using multimeters, and identifying common electrical issues.
Wheel Alignment Specifications:
Precise alignment angles (camber, caster, toe) for optimal tire wear and handling.
Tire And Wheel Information:
Recommended tire sizes, inflation pressures, wheel specifications (bolt pattern, offset), and wheel bearing replacement.
Diagnostic Trouble Code Tables:
Listing of DTCs, their descriptions, potential causes, and recommended diagnostic steps for various control modules.
Torque Specifications:
Essential torque values for critical fasteners throughout the vehicle (engine, chassis, body components) to ensure proper assembly and prevent damage.
Scheduled Maintenance Checks:
Detailed checklists for routine inspections at various mileage intervals (e.g., fluid levels, belts, hoses, brakes, exhaust system).
Technical Depth:
Factory-level, detailed, technician-grade information for complete service, maintenance, diagnosis, and repair.
Recommended Oil Change Interval:
Typically every 15,000 km (9,300 miles) or 12 months, whichever comes first, using synthetic or semi-synthetic oil. Consult manual for specific grade.
Recommended Air Filter Replacement:
Generally every 30,000 km (18,600 miles) or 24 months, or as needed based on driving conditions.
Recommended Spark Plug Replacement:
Iridium spark plugs (if equipped) typically recommended for 90,000-100,000 km (56,000-62,000 miles). Consult manual for exact type and interval.
Engine Oil Type And Grade:
API SL or higher, SAE 0W-20 or 5W-30 is commonly recommended for 1KR-FE and K3-VE engines (check owner's manual for exact specification).
Coolant Type:
Ethylene glycol based coolant, typically a pink or red long-life coolant. Refer to manual for specific Toyota Super Long Life Coolant compatibility or equivalent.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid Type At:
Dexron III or equivalent for automatic transmission. Consult manual for specific Toyota/Daihatsu ATF specification.
Common Issues:
Occasional reports of minor electrical gremlins, exhaust system corrosion, and wear on suspension components due to age. The 1KR-FE engine can be sensitive to oil quality and regular maintenance. Clutch wear on manual transmissions is also a possibility with high mileage.