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Daihatsu Sportrak 1992 Factory Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: Daihatsu Model: Sportrak Year: 1992 Body Style: Compact SUV / Kei SUV (in Japan) Codes Chassis Code: F300, F310 series 👋 Introduction Market Position Market...
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Daihatsu Sportrak 1992 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Sportrak
Year:
1992
Body Style:
Compact SUV / Kei SUV (in Japan)
Codes
Chassis Code:
F300, F310 series
👋 Introduction
Market Position
Market Segment:
Compact SUV, often appealing to a budget-conscious market looking for ruggedness and off-road capability in a smaller package. Competed with vehicles like Suzuki Samurai, Jeep Cherokee (smaller variants), and other compact 4x4s.
Competitive Analysis
Key Competitors:
Suzuki Samurai/Sidekick, Jeep Wrangler YJ, Toyota Land Cruiser (smaller variants), Mitsubishi Pajero Mini (Japan).
Key Features
Off Road Capability:
Body-on-frame construction, selectable 4WD with low-range gearing, short wheelbase contribute to good off-road performance for its class.
Compact Size:
Easy maneuverability in urban environments and on tight trails.
Simplicity:
Relatively straightforward mechanicals compared to more modern SUVs, making it easier to maintain and repair with the right manual.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
Digital (PDF likely)
Page Count:
Varies by specific edition, typically 500+ pages
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, and overhaul for all gasoline engines (e.g., 1.6L, 2.0L variants)
Transmission:
Manual and Automatic transmission service, repair, and overhaul
Drivetrain:
4WD system operation, transfer case, differentials, driveshafts, CV joints
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, alignment procedures
Steering:
Steering gearbox, power steering system, tie rods, steering column
Brakes:
Front and rear brake systems (disc/drum configurations), ABS (if equipped), hydraulic system, parking brake
Electrical:
Complete wiring diagrams, starter, alternator, battery, ignition system, lighting, accessories, fuses, relays
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel lines, EVAP system
Cooling System:
Radiator, thermostat, water pump, cooling fans, hoses
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, pipes
Body And Chassis:
Body panel removal/installation, interior trim, doors, hood, tailgate, chassis frame inspection
Procedures Included
Maintenance:
Scheduled maintenance intervals, oil changes, filter replacements, fluid checks
Troubleshooting:
Diagnostic flowcharts and procedures for common and uncommon issues
Repair:
Step-by-step instructions for component removal, repair, and reinstallation
Overhaul:
Detailed procedures for engine, transmission, and differential rebuilds
Diagnostics:
Testing procedures for sensors, actuators, and electrical components
Technical Depth
Depth:
Comprehensive, covering everything from basic fluid checks to complete engine and transmission rebuilds, including detailed diagnostic procedures and specifications.
📊 Manual Specifications
File Format
Digital Format:
Likely PDF, optimized for digital viewing and printing.
Searchability:
Searchable text content for quick information retrieval.
Image Quality:
High-resolution diagrams, schematics, and photographs.
Print Quality
Print Readability:
Designed for clear printing of all text and diagrams.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type Typical:
Inline-4 Cylinder, SOHC
Displacement Typical:
1589cc (1.6L) or 1998cc (2.0L) depending on market and trim
Bore X Stroke Typical:
Example: 80.0mm x 79.0mm (for 1.6L F6A based engines, variations exist)
Performance
Horsepower Typical:
75-90 hp @ 5000-5500 rpm (1.6L); 100-110 hp @ 5000-5500 rpm (2.0L - F20A based)
Torque Typical:
90-100 lb-ft @ 3000-3500 rpm (1.6L); 115-125 lb-ft @ 3000-3500 rpm (2.0L)
Fuel System
Fuel Delivery:
Fuel Injection (Multi-port or Single-point, depending on variant and market)
Fuel Type:
Unleaded Gasoline
Ignition System:
Distributor-based electronic ignition or distributorless ignition system (DIS)
🔧 Transmission
Standard
Transmission Type Standard:
5-Speed Manual Transmission
Optional
Transmission Type Optional:
4-Speed Automatic Transmission
Features
Drivetrain Options:
Part-time 4WD system with selectable 2WD/4WD engagement, and a low-range transfer case.
Clutch Type:
Hydraulically actuated dry single-plate clutch (Manual Transmission)
📐 Dimensions
Exterior
Length Typical:
Approx. 3730 mm (146.9 in)
Width Typical:
Approx. 1500 mm (59.1 in)
Height Typical:
Approx. 1650 mm (65.0 in)
Wheelbase Typical:
Approx. 2030 mm (79.9 in)
Weights
Curb Weight Typical:
Approx. 1050 - 1150 kg (2315 - 2535 lbs)
Gross Vehicle Weight Rating Typical:
Approx. 1600 kg (3527 lbs)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Limited comprehensive independent crash test data available for this specific vintage model from major agencies like NHTSA or Euro NCAP for the 1992 model year.
Active Features
ABS:
Optional on some higher trims or specific markets.
Passive Features
Seatbelts:
Standard front seatbelts; rear seatbelts typically lap belts or basic 3-point belts depending on configuration.
Airbags:
Driver airbag not standard, optional on some models/markets.
Roll Cage:
Body-on-frame construction provides some inherent structural integrity, but no integrated rollover protection system as standard.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player. Aftermarket head unit upgrades are common.
Gauges:
Standard instrumentation including speedometer, tachometer (optional), fuel gauge, temperature gauge, and basic warning lights.
Driver Assistance
Cruise Control:
Typically not available on base models, may be an option on higher trims or later iterations.
Connectivity
Connectivity Features:
No modern connectivity features (e.g., Bluetooth, USB, Apple CarPlay/Android Auto) from the factory.
🔧 Maintenance
Service Intervals
Oil Change Interval Typical:
Every 5,000 km (3,000 miles) or 6 months, whichever comes first.
Air Filter Replacement Typical:
Every 20,000 km (12,000 miles) or annually.
Spark Plug Replacement Typical:
Every 30,000 - 40,000 km (18,000 - 25,000 miles).
Timing Belt Replacement Typical:
If equipped with a timing belt, typically every 80,000 - 100,000 km (50,000 - 60,000 miles).
Fluid Specifications
Engine Oil Specification:
API SG or SH, SAE 10W-30 or 10W-40 recommended (check manual for specific viscosity based on temperature).
Coolant Specification:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Check manual for specific type and color.
Transmission Fluid Manual:
GL-4 SAE 75W-90 or 80W-90 gear oil.
Transmission Fluid Automatic:
Dexron II or equivalent automatic transmission fluid (ATF).
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Wear Items:
Clutch wear, suspension bushings, exhaust system rust, aging rubber hoses and seals, potential for minor oil leaks.
Electrical Gremlins:
Older wiring harnesses can be prone to corrosion or degradation, leading to intermittent electrical issues, especially in the lighting and accessory circuits.
4Wd Engagement:
Transfer case and hub actuator mechanisms may require periodic lubrication or adjustment to ensure proper engagement.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, practical, and often robust vehicles, particularly known for kei cars and compact SUVs.
Model Evolution
Sportrak Generations:
The 1992 model falls within the first generation (often referred to as the F300 series), which debuted in the late 1980s. It evolved from earlier Daihatsu rugged utility vehicles.
Sportrak Variants:
Available in various body styles including soft-top, hard-top, and a panel van/pickup variant (F50) in some markets. Trim levels varied by region.
Production
Production Period:
First generation produced roughly from 1987 to 1998, with facelifts and updates throughout its lifecycle.
Manufacturing Locations:
Primarily Japan, with some assembly potentially occurring in other regions.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
While specific awards for the 1992 model year are scarce, Daihatsu vehicles of this era were generally recognized for their value, reliability in smaller engine classes, and off-road capability within the compact SUV segment.
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