Market Niche:
Compact SUV/Off-Road Vehicle
Vehicle Segment:
Compact SUV, Light Utility Vehicle
Target Demographic:
Individuals seeking a robust, capable, and affordable off-road capable vehicle for light to moderate duty.
Vehicle Capability:
Known for its rugged build, compact size, and respectable off-road prowess, making it suitable for light trail use and challenging terrain.
Manual Benefit:
Enables informed ownership, professional-level repairs, and significant cost savings on maintenance and repairs.
Key Competitors:
Suzuki Samurai/Jimny, Toyota Land Cruiser Prado (early generations), Mitsubishi Pajero/Montero Sport (early generations), Jeep Wrangler.
Years Covered:
1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998
Manual Type:
Workshop Repair Service Manual
Delivery Method:
Electronic Delivery (Email)
Primary Target Audience:
Mechanical Technicians
Assumed Knowledge:
Familiarity with general automobile practices and BRP product service procedures.
Systems Covered:
Engine, Fuel System, Ignition System, Lubrication System, Exhaust System, Electrical System, Bodywork, Transmission, Cooling System, Suspension, Steering, Brakes, Drivetrain, Climate Control.
Procedures Included:
Routine Maintenance, Servicing, Diagnostic Procedures, Repair Procedures, Removal & Installation, Assemblies & Disassemblies, Overhaul Procedures, Tune-ups.
Special Tool References:
Identifies and illustrates special tools recommended or required for specific adjustments and repairs, often referencing Daihatsu special tool numbers.
Technical Depth:
Comprehensive, including detailed engine and transmission disassembly and reassembly.
Special Features:
Emphasis on special product aspects, inclusion of proprietary component manufacturer instructions, specific warnings, cautions, and notes.
Proprietary Components:
Manual includes instructions for proprietary components and references instructions from respective component manufacturers where applicable.
Information Source:
Provides the most reliable information, mirroring that found in authorized dealer service departments.
Diagnostic Troubleshooting:
Detailed diagnostic procedures for identifying and resolving common vehicle faults.
Engine Code Common:
F5A, F6A, F7M (Note: Specific engine variants may differ by market and year.)
Displacement Range:
1.0L to 1.6L (approximate, depending on engine variant)
Horsepower Range:
Approx. 55-70 HP (This varied significantly by engine and market)
Torque Range:
Approx. 55-75 lb-ft (This varied significantly by engine and market)
Fuel Delivery:
Carbureted or Fuel Injection (depending on year and market)
Cooling System Type:
Pressurized liquid cooling system.
Engine Configuration:
Inline 3-cylinder or 4-cylinder, longitudinal mounting.
Transmission Type Standard:
5-Speed Manual
Transmission Type Optional:
3-Speed Automatic (availability varied by market and trim)
Drivetrain:
Part-time Four-Wheel Drive (4WD) with selectable 2WD/4WD modes. Some models may have offered full-time 4WD.
Manual Transmission Fluid Spec:
Refer to manual for specific GL-4 or GL-5 gear oil specifications.
Automatic Transmission Fluid Spec:
Refer to manual for specific ATF specifications (e.g., Dexron II).
Body Styles:
2-door convertible (soft-top), 2-door hardtop wagon
Curb Weight Range:
Approx. 1,800 - 2,100 lbs (depending on configuration)
Gross Vehicle Weight Rating:
Refer to VIN plate and manual for specific GVWR.
Crash Safety Testing:
Limited standardized crash test data available from the era; designed for basic safety standards of the time.
Active Safety Features:
Four-wheel drive system for enhanced traction.
Braking System:
Front disc brakes, rear drum brakes. ABS typically not standard, but may have been an option on later models.
Passive Safety Features:
Seat belts, basic body structure.
Audio System:
Basic AM/FM radio, often with cassette player. Optional CD player in later models.
Driver Assistance Features:
Minimal to none by modern standards. Primarily focused on mechanical capabilities.
Connectivity Options:
Not applicable for this model year.
Oil Change Interval:
Refer to manual for specific mileage/time intervals (typically 3,000-5,000 miles or 3-6 months)
Transmission Fluid Change:
Refer to manual for specific intervals and procedures.
Engine Oil Type Common:
API SG or higher, SAE 10W-30 or 10W-40 (Consult manual for exact viscosity and specification based on climate)
Coolant Type:
Ethylene Glycol based antifreeze/coolant (typically a 50/50 mix with distilled water).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid Type:
If equipped with power steering, refer to manual for specific fluid type (often ATF or dedicated power steering fluid).
Common Wear Items:
Clutch wear, suspension bushings, exhaust system corrosion, starter motor issues, carburetor tuning (on older models).
Rust Potential:
As with many vehicles of this era, especially those used off-road or in coastal regions, rust can be a concern, particularly on the chassis and body panels.
Torque Wrench Usage:
Essential for ensuring fasteners are tightened to specified torque values, crucial for engine and drivetrain components.
Oil Filter Part Number Example:
Commonly available aftermarket filters (e.g., Fram PH3600, Wix 51515 - *Always verify compatibility*).
Air Filter Part Number Example:
Commonly available aftermarket filters (e.g., Fram CA2990, Wix 42153 - *Always verify compatibility*).
Manufacturer Focus:
Daihatsu Motor Co., Ltd. is known for producing small, economical, and often quirky vehicles.
Development Purpose:
Developed as a compact and affordable off-road capable vehicle, competing with models like the Suzuki Samurai/Jimny and Jeep Wrangler.
Facelifts Or Updates:
Received minor updates throughout its production run, including potential interior and exterior styling tweaks, and introduction of fuel injection on some engine variants.
Production Period:
1987-1998 (covered by this manual)
Manufacturing Location:
Japan
